Machine Operator

Anonymous

North Carolina (SAA)

Documents

Individual state requirements may vary. Please contact your local apprenticeship office to ensure this version is suitable to your state’s requirements.

Work Process Schedule

Work Process Content

On the Job Training

Anonymous

227

Skills

Benchwork/Basic training

Identify and use basic hand tools for benchwork
Identify layout tools and equipment including scribe, center punch, surface plate, dividers, caliper, scale.
Layout the location of holes and surfaces to a specified tolerance
Apply proper scribing techniques
Apply proper sawing techniques including hack saw, horizontal and vertical band saws and cut-off saws
Apply proper polishing techniques for individual purposes and materials
Identify thread types and gauging techniques
Apply proper tapping techniques using various taps and predrill sizes
Use proper hand stamping techniques for letter and numbers
Apply proper filing techniques using different kinds of files, to finish workpieces to print specifications
Personal Protection Equipment (PPE) Training and Machine Safeguards
Set-up and perform various drilling operations
Demonstrate the ability to perform various operations on a drill press including drilling, counter sink, counter bore, reaming, tapping, drilling hard material Safety Procedures

Blueprint reading

Understand drawing purpose
Understand drawing Title block
Understand drawing scale
Identify line types
Understand views
Understand X-Sections views
Understand Detail views
Miscellanies drawing information: Features that appear multiple times, Double arrows, Notes on finishing, labeling assembly, harness

Calibration

Work with Qualified Calibration team member
Identify Gauging that need to be Retrieve and sent out for Calibration

Manual machines Turning Weiler Praktikant VCD

Identify turning processes and turning machines
Identify, label, and apply proper safety procedures and care of lathes
Identify the major turning processes including straight turning, facing, taper turning, knurling, drilling, reaming, boring and threading
Identify the various turning machines used in machining
Perform operations on the lathe
Set up using basic holding devices such as 3 jaw chuck, four jaw chuck, collets, collet stop, face plate, between centers and soft jaws
Set up attachments and accessories such as: taper attachment, steady rest, follower rest and tool post grinder
Calculate and select proper feeds and speeds for various materials and tools
Select proper tools for various materials and finishes
Apply proper surface finish specified on prints and verify using scratch chart and surface measuring device
Apply sizing and fitting techniques
Use proper measuring procedures
Chase various types of external threads
Apply proper speeds, feeds for parting and grooving various materials
Demonstrate techniques for turning hard materials
Perform operations such as: counter sink, counter bore, tapping
Apply excentre turning techniques
Turn and bore parts to specified tolerances

Manual machines milling

Set-up and perform various drilling operations
Demonstrate the ability to perform various operations on a drill press including drilling, counter sink, counter bore, reaming, tapping, drilling hard material
Safety Procedures
Identify milling processes and milling machines
Identify internal and external milling processes
Identify, label, and apply proper procedures for the safety and care for mills
Set up and align machining tools, head and work holding device
Select proper tooling and appropriate speeds and feeds
Operate a vertical mill
Set up and perform precision milling operations to specified tolerance
Identify and demonstrate different types of indexing
Select proper tools for various materials and finishes
Apply proper surface finish specified on prints and verify using scratch chart and surface measuring device
Use proper measuring procedures
Perform operations such as: counter sink, counter bore and tapping

Work preparation

Understand SCHUNK quality program by following quality procedures.
Understating writes manufacturing orders for shop production orders
Understanding and develop manufacturing orders process for the part
Understanding review parts orders and specifications
Understand manufacturing orders for complex assembly for Automation and Work-holding products
Manage and monitor manufacturing order process through SAP
Review, close-out, and release manufacturing orders when completed
Assist in gauge calibration, gauge repairs, and new gauge quoting

Honing/Polish

Identify honing process and characteristics of a honing machine. Perform honing operation on machine.
Understand and perform machine maintenance
Understand and perform machine maintenance
Identify and confirm proper surface finish
Identify proper program
Identify proper fixtures
Understand running at a proper Depth
Identify proper Compound and Media

Heat treat

Understand and perform machine maintenance
Identify methods and proper heat-treating techniques and procedures
Identify, label, and apply proper safety procedures for heat treating ovens.
Perform hardness testing
Identify properties of various types of metal
Develop understanding of hardening processes such as: quenching, annealing, normalizing, tempering, flame hardening, case hardening, induction, carburizing, carbon nitriding and nitriding Identify numbering system for steel

Balancing/Final Inspection

Understand and perform machine maintenance on Balancing Machine
Balancing: Identify balancing process. Set up and perform balancing procedure on parts
Perform proper assembly of components
Identify proper program
Identify proper POD fixtures
Identify key balance areas
Demonstrate Proper packaging of respective products while in work area
Identify and Check run out ofpart in fixture to specification
Determine proper expansion setting in ambient conditions
Able to select proper gauging for the work order in process
Able to measure ID size accurately
Able to select correct program for Laser marker

Shipping/Receiving

Cover Storage and labeling
Cover Picking and Packing
Cover processing orders
Cover inventory control
Cover receiving goods
Cover picking service and production orders
Cover Material Handling equipment

CNC-Programming Keller Milling

Understand General information and operations of CNC controls
Understand the Virtual 3D learning environment
Understand Programming with PAL plus
Understand and perform Programming using control simulators
Understand and perform programing in Graphical dialogue

CNC-Programming Keller Turning

Understand General information and operations of CNC controls
Understand the Virtual 3D learning environment
Understand Programming with PAL plus
Understand and perform Programming using control simulators
Understand and perform programing in Graphical dialogue

CNC CLX Turning fundamentals

Preparation and introduction for running the
Preparation and introduction for running the MacTrun, Multis
Understanding CNC controls lay out
Understand key functions (Memory, MDI, tool page, work offset)
Understanding tool offsets
Understanding work offsets
Understand tool holders
Understand proper tool location on the turret
Understand proper jaws to be used

CNC CMX Milling Fundamentals

Preparation and introduction for running the MACturn / Multis
Understanding CNC controls lay out
Understand key functions (Memory, MDI, tool page, work offset)
Understanding tool offsets
Understanding work offsets
Understand tool holders
Understand proper fixturing

CNC-Turning LB3014

Use proper measuring procedures

CNC-Turning LB3015

Perform operations such as: counter sink, counter bore and tapping

CNC-Turning LB3016

Clean, fill reservoir and measure coolant for proper balance

CNC-Turning LB3017

Dispose of used coolant properly

CNC-Turning LB3005

Set up and align machining tools and work holding device

CNC-Turning LB3000

Identify CNC processes and machines

CNC-Turning LB3001

Identify CNC control panels

CNC-Turning LB3002

Use CNC lathe & mill in an efficient manner

CNC-Turning LB3003

Develop an understanding of incremental and absolute positioning

CNC-Turning LB3004

Identify, label and apply proper safety procedures for milling centers

CNC-Turning LB3006

Select proper tooling and appropriate speeds and feeds

CNC-Turning LB3007

Develop CNC programs using G and M mode

CNC-Turning LB3008

Apply tool offsets

CNC-Turning LB3009

Perform machine set-up

CNC-Turning LB3010

Set up and perform precision machining operations to specified tolerance

CNC-Turning LB3011

Select proper tools for various materials and finishes

CNC-Turning LB3012

Apply proper surface finish specified on prints and verify using scratch chart and surface measuring device

CNC-Turning LB3013

Apply sizing and fitting techniques

CNC-Milling / Turning

Identify CNC processes and machines
Identify CNC control panels
Use CNC lathe & mill in an efficient manner
Develop an understanding of incremental and absolute positioning
Identify, label and apply proper safety procedures for milling centers
Set up and align machining tools and work holding device
Select proper tooling and appropriate speeds and feeds
Develop CNC programs using G and M mode
Apply tool offsets
Perform machine set-up
Set up and perform precision machining operations to specified tolerance
Select proper tools for various materials and finishes
Apply proper surface finish specified on prints and verify using scratch chart and surface measuring device
Apply sizing and fitting techniques
Use proper measuring procedures
Perform operations such as: counter sink, counter bore and tapping
Clean, fill reservoir and measure coolant for proper balance
Dispose of used coolant properly

CNC-Grinding (Sleeves)

Identify CNC processes and machines
Identify CNC control panels
Use CNC grinding machine in an efficient manner CNC
Develop and understanding of incremental and absolute positioning
Identify, label and apply proper safety procedures for grinding machines
Set up and align machining tools and work holding device
Select proper tooling and appropriate speeds and feeds
Develop CNC programs using G and M mode
Apply tool offsets
Perform machine set-up
Set up and perform precision machining operations to specified tolerance
Apply proper surface finish specified on prints and verify using scratch chart and surface measuring device
Apply sizing and fitting techniques
Use proper measuring procedures
Clean, fill reservoir and measure coolant for proper balance
Dispose of used coolant properly

CNC-Grinding (Taper)

Identify CNC processes and machines
Identify CNC control panels
Use CNC grinding machine in an efficient manner CNC
Develop and understanding of incremental and absolute positioning
Identify, label and apply proper safety procedures for grinding machines
Set up and align machining tools and work holding device
Select proper tooling and appropriate speeds and feeds
Develop CNC programs using G and M mode
Apply tool offsets
Perform machine set-up
Set up and perform precision machining operations to specified tolerance
Apply proper surface finish specified on prints and verify using scratch chart and surface measuring device
Apply sizing and fitting techniques
Use proper measuring procedures
Clean, fill reservoir and measure coolant for proper balance
Dispose of used coolant properly

CNC-Grinding (ID) Hydraulic Training

Identify CNC processes and machines
Identify CNC control panels
Use CNC grinding machine in an efficient manner CNC
Develop and understanding of incremental and absolute positioning
Identify, label and apply proper safety procedures for grinding machines
Set up and align machining tools and work holding device
Select proper tooling and appropriate speeds and feeds
Develop CNC programs using G and M mode
Apply tool offsets
Perform machine set-up
Set up and perform precision machining operations to specified tolerance
Apply proper surface finish specified on prints and verify using scratch chart and surface measuring device
Apply sizing and fitting techniques
Use proper measuring procedures
Clean, fill reservoir and measure coolant for proper balance
Dispose of used coolant properly

Gripper Assembly

Able to pick items from BOM
Ability to load programs and laser marking
Understanding assembly tools / torque wrenches
Leak testing and inspection
Ability to troubleshooting leaks
Ability to packaging and label components
Identifying different grippers

Advanced Blueprint reading

GD&T
Common Notes/ Stamps
Dimensioning Practices for SCHUNK

Job Readiness Training

Job placement of apprentice
Apprentices additional in-depth training of one specific CNC Mill/Turing, CNC Turning, and CNC Grinding
CNC machines controls
CNC machines set up
CNC machining process
CNC maintenance
Work instructions
MES system
Quality forms
Processing Incoming and outgoing of parts

Related Instruction Outline

Related Instruction Content

Training Provider(s):

Schunk

290

RI hours

Selecting the correct work order Understanding how to properly record scrap Understanding how to properly record a partial Understanding how to properly complete a work order MES Training

Learn Metrology- going over why certain features should be measured in a certain way or with certain equipment to ensure confidence of the measurement. Understanding Audits- Know what goes on during an audit. routings, work instructions, etc. are important to their role. Statistical Methods- statistical analysis of our processes. General knowledge of capability curves (potential fallout / ppm) or see trends in Run charts Identify and understand all Gauging on the manufacturing floor Advanced Quality Training

Metal Cutting Technology E-learning The fundamentals of metal cutting All the important aspects of the main application areas Choose the right cutting tool for the application The basis of production economics Improvement of productivity and profitability in workshops Definitions of terms and the cutting data formulas Optimizing cutting data and tool life Recognize different types of tool wear and their remedies Solve problems in the metal cutting process Feel job satisfaction from better knowledge Cutting Tool ELearning

Work holding Department to provide product taring Speed and Feed provides a thorough explanation of cutting variables. Explanation of cutting operations, tool material, and workpiece material. The proper selection of speed and feed is necessary to maximize tool life, productivity, and surface finish quality. Speed & Feeds E-Learning

Cylindrical Grinding Fundamentals Cylindrical Grinding Process Strategy Precision Grinding Abrasive wheel safety Grinding ELearning

Identify methods and proper EDM techniques and procedures Understand and perform machine maintenance Identify proper fixtures Identify proper program Identify proper blank Ability to trouble shoot machine errors Understand and perform AC Easy Cam software EDM / AC Easy CAM training

160

Understand lay out of interface of controller Understand axis Understand pick up points Understand the vision Overview of layout of program Understand calling up a program FANUC pendant training

NEO: presentation to provide overview of department and tasks • Introduction to Automation - What does automation mean to manufacturing • Introduction to SCHUNK Automation - What automation products does SCHUNK offer • What is a Gripper - how they are used in automation • Sizing Grippers - what information is needed and how to calculate grip force / moments • Introduction to SCHUNK Linear Actuators (HSB) • Why linear actuators or gantry systems are used instead of robots in automation • Sizing linear actuators for a project • Examples of customer's application • Videos of customer applications with SCHUNK products • CNC Machines with SCHUNK Products - GSW-B/M/BV, NSR, Grippers, and Linear Actuators Automation product training

Tooling Department to provide product training and proper use of toolholders Rotational department to provide Chuck safety training Work holding Department to provide product taring Toolholding Technical Training

Understanding forces and torques acting on a workpiece Understanding safety instructions in general Understanding general information on the Chuck Understand power transmission on lathe machines Understanding maintenance of lathe chuck Understanding clamp force Understanding Jaws Rotational Chuck Safety Training

Covering picking the correct jaws for are KSG Understand selecting the correct clamp force on the KSG by material type and jaw Understanding rail vices and the proper way to use them Understanding Vero-S Work holding solutions Training

Understand General information and operations of CNC controls Understand the Virtual 3D learning environment Understand Programming with PAL plus Understand and perform Programming using control simulators Understand and perform programing in Graphical dialogue CNC-Programming Keller Milling

GD&T Common Notes/ Stamps Dimensioning Practices for SCHUNK Advanced Blueprint Reading

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