competency in skills and knowledge through assessment tests,
but are not required to complete a specific number of hours.
TOOL & DIE MAKER
Work Process Content
On the Job Training
Measure dimensions of
completed products or
workpieces to verify
conformance to specifications
1
- Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.
Operate grinding equipment.
3
- Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.
- File, grind, shim, and adjust different parts to properly fit them together.
- Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.
Operate metal or plastic
forming equipment.
1
- Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.
Calculate dimensions of
workpieces, products, or
equipment
1
- Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.
Review blueprints or other
instructions to determine
operational methods or
sequences
1
- Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.
Inspect metal, plastic, or
composite products.
2
- Inspect finished dies for smoothness, contour conformity, and defects.
- Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.
Assemble machine tools, parts,
or fixtures.
1
- Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools and hand tools, or welders.
Operate welding Equipment
1
- Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.
Repair parts or assemblies.
1
- Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.
Select production input
materials.
1
- Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.
Smooth metal surfaces or
edges.
2
- File, grind, shim, and adjust different parts to properly fit them together.
- Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.
Lift materials or workpieces
using cranes or other lifting
equipment.
1
- Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, vblocks, or angle plates.
Mount materials or
workpieces onto production
equipment
1
- Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, vblocks, or angle plates.
Measure materials to mark
reference points, cutting lines,
or other indicators.
1
- Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers
Polish materials, workpieces,
or finished products.
1
- Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.
Conduct test runs of
production equipment.
1
- Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary
Design tools, fixtures, or
other devices for production
equipment.
2
- Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.
- Develop and design new tools and dies, using computer-aided design software.
Cut industrial materials in
preparation for fabrication or
processing.
1
- Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.
Shape metal workpieces with
hammers or other small hand
tools.
1
- Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.
Drill holes in parts,
equipment, or materials.
1
- Set up and operate drill presses to drill and tap holes in parts for assembly.
Adjust temperature controls
of ovens or other heating
equipment.
1
- Set pyrometer controls of heattreating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.
Feed materials or products
into or through equipment.
1
- Set pyrometer controls of heattreating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.
Related Instruction Content
Training Provider(s):
Manufacturing
Processes
75
Students will explore the manufacturing process not only as a sequence of material manipulation but also as a product of management. Current managerial philosophies and their effects on every phase of manufacturing will be examined. This information will be synthesized and applied to a manufacturing model, which will give students an opportunity to test their theories on managing a manufacturing facility with limited resources. Throughout the course, emphasis will be placed on effective workplace skills including teamwork, integrity and dependability.
Introduction to
Engineering Design and
Solid Modeling
90
This problem-based learning course covers the knowledge and skills needed to explore the engineering design process. Individual projects, team projects and laboratory exercises will be used to continually hone the student’s interpersonal skills, creative abilities and understanding of the design process. Everyday products will be examined for historical, societal, design, safety, and manufacturing perspectives. Topics include ideation, sketching, design constraints, solid modeling, decision making, statistical quality control, manufacturing methods, and engineering analysis. Students will develop an appreciation for good design and the ability to communicate design ideas via 3D modelling, written and oral reports. There are lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. This course uses the latest version of the Solidworks design software.
Engineering Print
Reading
75
This course provides the basic concepts and practices of blueprint reading and technical drawing. Other topics of discussion will include sketching, dimensioning, tolerances, as well as Geometric Dimensioning and Tolerancing (GDT) and other information needed to read and interpret engineering drawings. Emphasis will be placed on using reading and interpreting drawings to understand the conventions for interpreting engineering drawings for Design and Manufacturing and other Engineer disciplines.
Basic Machining
Practices
90
CAD/CAM for
Manufacturing
75
A course in 2D/3D model construction using AutoCAD software. Topics include creating wireframe working drawing/models (details and assemblies) in model space with paper space layouts for plotting, using tiled and non-tiled viewports. Operational aspects of the software will be addressed for processing engineering drawings efficiently. Emphasis will be on the creation of drawings to be transferred into CAM software for manufacturing purposes.
Material Science
75
This course will introduce the student to the principles of Material Science as the subject relates to the selection and testing of ferrous and nonferrous metals, thermosetting and thermoplastic polymers and ceramics. Emphasis will also be placed upon physical and mechanical properties of metals as well as heat treatment.
Numerical Geometry
45
This is an applied course in Euclidean geometry stressing calculator manipulation and problem solving. The topics include linear, area, and solid measures involving US and SI units, solutions of linear equations, proportional relationships, congruent and similar figures, properties of polygons, circles, and ellipses.
Numerical Algebra and
Trigonometry
45
Provides students with the basic algebra and trigonometry manipulatives to compute solutions in their curricula. Algebra topics offered are signed numbers, polynomial operations, solutions of linear equations involving numerical and literal terms, word problems and formula manipulation. Trigonometric topics are trigonometric ratios as applied to right triangles and computation of measures in oblique triangles, using the Law of Sines and the Law of Cosines.