a) Hazards of job b) Cost and maintenance of equipment c) Necessity for cleanliness and order d) OSHA guidance e) PPE personal protective equipment f) Power and hand tool safety g) Hazardous materials h) Computer systems and data processing

a) Acceptance and rejection stamping b) Parts identification markings c) Recommendation for rework d) Salvage recommendation e) Scrap reports f) In-Tolerance or O.O.T. Out of Tolerance condition of machined parts reports g) Conformance reports. h) Non-Conformance reports. i) Computer use and understanding. j) Word processing, reports and CAD file management

a) Basic arithmetic operations b) Fractions, decimals and percentages c) Basic algebra d) Basic geometry e) Basic trigonometry f) Calculating features of part g) Calculating from datum’s h) Primary datum, secondary datum, tertiary datum i) Calculations with holes, slots, tabs, bosses and shafts j) Surface as datum k) Understanding true position l) Calculating offsets and dimensions

a) Reading blueprints b) Blueprints notes and dimensions c) Basic drawings and layouts d) Isometric views e) Scale of views, sections and revisions f) CAD/CAM g) Part tolerancing h) Geometric Dimensioning & Tolerancing GD&T i) Symbols, ID datum features, control datum features j) ASME Y14.5-2009 standard

a) Straightness b) Flatness c) Circularity d) Cylindricity e) Perpendicularity f) Parallelism g) Angularity h) Profile of a line i) Profile of a surface j) Position k) Circular runout l) Total runout m) Concentricity n) Symmetry o) Surfaces p) Planes q) Spheres r) Cylinders

a) Micrometers (external, internal, depth) thread b) Height gauge, vernier calipers, dial indicators c) Surface plate, angle plate, V-block, size blocks, sinebar d) Machinist level e) Vernier caliper

a) Accuracy and Precision b) Storage and handling c) Tool calibration d) Surface measurement e) Optical comparator f) CMM Coordinate Measuring Machine – benchtop DCC g) CMM Coordinate Measuring Machine – portable arm

a) Determine error budget b) Optimize equipment stations (including fixturing) c) Determine data collection/sampling d) Plan reference system e) Determine order of measurement f) Estimate data collection time g) Determine naming conventions h) Identify safety requirements i) Plan coordinate systems j) Plan traceability and documentation k) Create a documentation plan l) Develop a mitigation plan for environmental factors m) Plan subject temperature compensation strategy n) Maintain equipment o) CMM measure manager and edits p) CMM measurement of points and point-clouds q) CMM probe compensation r) CMM measurement of planes, lines, circles, slots, cylinders. s) CMM editing features

a) Verify calibration status b) Setup equipment (including fixturing) c) Install reference features d) Perform in-situ equipment check e) Determine and mitigate environmental influence on instrument f) Measure reference features to create a coordinate system g) Measure features of interest h) Re-check reference features i) Manage temperature influence on part (scale) j) Perform device move if required k) Perform quality assurance of data set l) Manage measurement data m) Manage temperature influence on part (scale) n) Perform device move if required o) Perform quality assurance of data set p) Manage measurement data q) Establish traceability r) CMM alignments and transformations s) CMM feature-based alignments t) CMM AutoAlign u) CMM work coordinates v) CMM reporting w) CMM MBD manager and GD&T x) CMM inspect y) CMM analysis manager

a) Compare measurement data to design specifications b) Evaluate GD&T c) Combine and evaluate alignment of multiple data sets d) Register data sets to known reference system e) Optimize data f) Construct geometry g) Calculate uncertainty and its impact on measurement task h) Describe statistical process control (SPC)

a) Material flaws b) Nicks, scratches, burns, toolmarks finish c) Identification markings d) Quality review procedures

a) Set-up, use and care of optical comparators

a) Job Scheduling b) Application of Shop Math c) Application of blueprint reading d) Inspection and measurement process e) Reporting conformity to manufacturers' instructions and specifications f) Documentation processing and archival

a) Conformity to specifications, prints, drawings and CAD files. b) Reporting as-found dimensions (length, ID, OD, etc.)

Units of Measurement, Blueprints, Math Fundamentals, Algebra, Geometry, Trigonometry, and Statistics

Basics of Tolerance, Blueprint Reading and GD & T, Measuring System Analysis, Caliberation Fundamentals, Hole and Thread Standards and Inspection, Surface Texture and Inspection, Inspecting with Optical Comparators and CMMS, Calibration and Documentation, and In-line Applications

Metal Cutting Safety, Processes, Machine Tools, Materials and Fluids Overview, Cutting Theory, and Grade and Insert Selection, Safety for Metal Cutting and Cutting Fluid, Cutting, Deburring Processes, and Optimizing Tool Life

Safety, Theory, Grinding Processes, Finishing Processes and Grinding Metal and Material Overview

Basics of CNC Lathe and Mill Machines and their Control Panel Functions

Manual Mill and Engine Lathe Basics, Benchwork and Layout Operations, and Engine Lathe Threading and Taper Turning

Introduction to Physical and Mechanical Properties, Metals and Alloys, Heat Treatment, Hardness Testing, and Polymer Composite Processes

SPC Overview, Customer Service, ISO 9000/9001, Process and Production System Design and Development, Supply Chain Management, and Internal Audits

Total Quality Management Overview, Six Sigma, Lean Manufacturing Overview, Continuous Process Improvement, Product and Process Design, and Value Stream Mapping

Composite Inspection and Defect Prevention, Safety and Overview of Composite Processing

Rigging Inspection and Safety

Additive Manufacturing Safety, Basics, Supply Chain, Methods and Materials

Safety for Electrical Work

Safety for Assembly

Safety for Hydraulics and Pneumatics and Control Valves

Safety for Mechanical Work

Press Brake Safety

Intro to OSHA, Respiratory, Fire, Arc Flash and Tool Safety, Infection Safety and Prevention, Truck and Device Safety, and Enviromental Safety Hazards

Safety for Soldering

Stamping Safety

Welding Processes, Safety Essentials, Oxyfuel Welding and Electrical Safety, and Fabrication Process

Basics of the Bonding Process

Processes for Applying Coatings

Manufacturing Process Applications: Part I and II

Repair Methods for Composites

Deceleration and Acceleration Methods, Motor Symbols and Diagrams, Control Devices, and Logic and Line Diagrams

Basic PLC Programming, Diagrams and Programs

Intro to Robotics, Robot Components, Applications, Maintenance, Safety and Troubleshooting

Concepts of Calculus

Manufacturing

Essentials of Communication and Personal Effectiveness

Cybersecurity for Manufacturing Basics

Control Devices