Die Repairer, Stamping

Anonymous

North Carolina (SAA)

Documents

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Work Process Schedule

Work Process Content

On the Job Training

Anonymous

3.5K

OJT hours

SAFETY

PRESS OPERATION AND SET UP

260

ADJUSTING THE STROKE OF A 30-TON BRUDERER PRESS SETTING THE FEED OF A 30-TON BRUDERER PRESS ADJUSTING THE RAM HEIGHT OF THE 30-TON BRUDERER PRESS SETTING THE DIE IN THE BRUDERER PRESS FOR A NEW SET-UP FINAL ADJUSTMENTS TO THE 30-TON BRUDERER PRESS GRINDING SAFETY

INSPECT STAMPED PRODUCT (MEASUREMENT)

100

VERNIER MEASUREMENTS: LINEAR AND ANGULAR UNIVERSAL BEVEL PROTRACTOR TRANSFER MEASUREMENTS: GAGE BLOCKS TELESCOPING GAGES SURFACE PLATES SINE DEVICES SQUARING BLOCKS ANGLE BLOCKS DIRECT MEASUREMENTS OUTSIDE MICROMETERS DEPTH MICROMETERS SAFETY

HORIZONTAL CUTOFF BAND SAW

SAFETY MOUNTING A WORKPIECE COOLANTS/LUBRICANTS GENERAL MAINTENANCE/BLADE REPLACEMENT

VERTICAL MILLING MACHINE

200

SAFETY SQUARING THE HEAD BASIC OPERATION MOUNTING THE WORKPIECE CUTTER TYPES/SELECTION CALCULATING SPEEDS & FEEDS DRILLING LOCATING USING EDGEFINDER/INDICATOR TOUCHING OFF CLIMB VS. CONVENTIONAL MILLING

ENGINE LATHE

SAFETY BASIC OPERATION MOUNTING WITH QUICK CHUCK AND COLLAITES TAILSTOCK MOUNTING AND ALIGNING TURNING FACING BORING DRILLING

HEAT TREATING

WRAPPING SETTING THE FURNACE TEMPERATURE SETTINGS FOR A2,D2, AND 01 PREHEATING REMOVING STEEL FROM THE FURNACE AND FOIL WRAP QUENCHING TEMPERING/DRAWING ROCKWELL HARDNESS TESTING SETUPS (SQUARE, CYLINDRICAL, THIN, OBLIQUE SHAPED OBJECTS) MEASUREMENT OF HARDNESS LEVEL

SURFACE GRINDER

800

A. SAFETY IN THE GRINDING AREA. GRINDER FAMILIARIZATION (MACHINE CHARACTERISTICS CHUCK TYPES, HYDRAULIC VS. MANUAL GRINDER WHEELS (TYPES SELECTING, MOUNTING DRESSING DIAMOND, CUTOFF WHEELS) WORKPIECE STOCK REMOVAL (BLOCKING MOUNTING TOUCHING OFF, SQUARING, ROUGHING VS. FINISHING DEMAGNETIZING B. SHARPEN STEEL TOOLING C. SHARPEN CARBIDE D. SHOP DEMONSTRATION SUCCESSFULLY COMPLETE E "L" SHAPED DIAMOND VISE 1.2.3. BLOCK

PRESSROOM SET UP (PAPER WORK)

100

FILL OUT CHANGE OVER AND SET UP SHEETS DIE HISTORY FORM

FIT/CONDITON TOOL

200

MAKE TOOLING TO PRINT

DIE CHANGEOVER

200

CHANGE DIES FROM ONE PART NUMBER TO ANOTHER PART NUMBER

PRESSROOM DIE REPAIR

1.5K

READY PROGRESSIONS - TROUBLESHOOT AFFECTED AREA FOR THE DEFECT A. TROUBLESHOOT EFFECTED AREA FOR THE DEFECT. B. MAKE NECESSARY ADJUSTMENTS C. BRING PRODUCT TO PRINT TOLERANCE D. CONDITION E. INSPECTION OF FINISHED PRODUCT

Related Instruction Outline

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