1. Powder formulation
2. Powder selection
3. Pretreatment and washing
4. Dry-off/Curing ovens
5. Conveyer
6. Powder spray application equipment
7. Powder spray booth and recovery systems
8. Powder systems design and operation
9. Troubleshooting and testing
10. Continuous improvement

1. Pretreatment and wash tank start-up and test
2. Adjustment and test of spray nozzles
3. Dry-off and cure oven start-up and test
4. Powder spray booth set-up and test
5. Recovery system check
6. Conveyer speed check
7. Material inspection
8. On/off loading equipment check
9. Safety equipment check
10. Check of all motors and pumps

1. All moving parts
2. Lubrication
3. Speed of conveyer
4. Load on conveyer
5. Emergency stop controls
6. Timing
7. Pretreatment and wash tank monitoring - temperatures, levels, concentrations, pH, flows and pressures
8. Chemical coating conversion
9. Dry-off procedures
10. Powder paint spray booth and recovery system monitoring
11. Film thickness
12. Drying/curing oven times and temperatures
13. On/off loading material requirements and limitations
14. Safety
15. Product and material management
16. Troubleshooting

1. Safety devices
2. Controls and instruments
3. Circuits, wiring and hoses with chemicals
4. Materials

Use of tools, factory procedure, logs and records, safety and sanitation, lockout and tagout procedures, schematic and diagram reading and drawing.

1. Adjustment and lubrication of conveyer drive and take-up
2. Descaling, cleaning and inspection of pretreatment and wash tanks
3. Cleaning, inspection and repair of safety devices
4. Cleaning, inspection and repair of gauges and meters
5. Cleaning, inspection and repair of curing/dry-off ovens
6. Cleaning, inspection and repair of ventilation systems and ventilation stacks
7. Cleaning, inspection and repair of fire eyes and heat exchanges
8. Electrical repairs
9. Inspection of motors and pumps
10. Inspection and maintenance of oven containment devices
11. Testing and maintenance of electrostatic spray equipment
12. Use of electronic tools

Power Coating Powder Process Powder Formulation Pretreatment & Washers Ovens Conveyor Powder Equipment Options Power Spray Booths and Recovery Power Systems Design and Operation Troubleshooting Continuous Improvement

Liquid Coating Paint and Painting - Basic Concepts Paint Components Liquid Organic Coatings Film Formation Paint Manufacturing Process Color Machining and Color Control The Paint Line Paint Film Detects and Wear Out Testing Paints Getting and Keeping a Quality Finish Paint Coverage

Liquid Coating Application Equipment Spray Booths Painters Math Air Atomized Spray Airless Spray Air Assisted Airless Spray Air Electrostatic Spray Parts Presentation Parts Design & Acceptance to Electrostatic Spray High Volume Low Pressure Material Supply Methods Safety Automatic Application Equipment Application Techniques for each Technology

A. Systems Design 1. Systems Layout 2. Spray Booths 3. Spray Washers 4. Ovens 5. Conveyors 6. Coating Processes 7. VOC Abatement 8. Paint Waste Reduction and Management 9. Waste Treatment 10. Air Make­Up and Ventilation B. Paint Pretreatment 1. Cleaning 2. Phosphating 3. Rinsing 4. Substrates 5. Washer Design 6. Performance Testing 7. Waste Treatment 8. Troubleshooting C. Electrodeposition 1. Electrodeposition Finishing Process 2. Paint Chemistry 3. Film Deposition, 4. The Electrocoat Tank 5. Post rinse System 6. E­Coat Tank Leak Check & Cleaning 7. E­Coat Tank Maintenance Cleaning 8. Cure Oven 9. Racking 10. Waste Water Treatment 11. Maintenance of Bath Chemistry 12. Test Methods 13. Troubleshooting Paint Problems 14. Electrocoat Terms 15. Applied Costs Calculations