Industrial Maintenance Mechanic

Anonymous

National (OA)

Documents

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Work Process Schedule

Work Process Content

On the Job Training

Anonymous

Skills

Operates in the workplace in a safe and effective manner

Adheres to safety, health, and environmental rules and regulations
Performs machine operation, including start-up, emergency, and normal shutdown and manual functions to effectively and safely meet production and maintenance requirements (with operator present)
Monitors machine operation and verifies that performance meets production requirements
Locates, interprets, and stores machine operation and maintenance documentation
Performs planned and unscheduled machine maintenance procedures in accordance with a company-approved maintenance plan

Monitors, troubleshoots, installs, and repairs basic mechanical systems

Adheres to mechanical power transmission safety rules
Uses dimensional measurement tools properly to inspect dimensions of shafts and other components
Safely examines, troubleshoots and repairs power transmission
Aligns and adjusts gear drives
Installs, aligns and adjusts a pillow block bearing
Lubricates equipment using correct lubricants and as recommended by manufacturer's guidance
Performs a preventive maintenance procedure for a given machine to extend machine life and minimize downtime
Performs predictive maintenance on a given machine to extend machine life and minimize downtime
Reads and interprets technical drawings of parts and assemblies with tolerances and basic Geometric Dimensioning and Tolerancing (GD&T)
Uses hand tools to inspect, adjust/tighten and assemble/disassemble equipment and support preventive maintenance, inspection and troubleshooting activities
Uses hoists and other tools to safely handle and move parts and equipment
Selects and uses troubleshooting methodologies to find malfunctions in machine systems to return the system to reliable, productive use in the shortest time possible

Monitors, troubleshoots, installs, and repairs basic hydraulic systems

Adheres to fluid power systems safety rules while understanding safety, health, and environmental rules and regulations
Interprets basic fluid power schematics and identifies schematic symbols, process flow and operation of the components and systems
Starts up and shuts down a hydraulic system and adjusts system pressure using a fixed displacement pump
Adjusts hydraulic actuator speed using a flow control valve
Services a hydraulic filter to maximize hydraulic fluid cleanliness
Adds, changes and properly disposes of waste hydraulic fluid
Installs hydraulic conductors
Installs and tests components in a basic hydraulic circuit
Troubleshoots a basic hydraulic circuit or rotary actuator circuit

Monitors, troubleshoots, installs, and repairs basic pneumatic systems

Adheres to fluid power systems safety rules
Adjusts pneumatic system branch and actuator speed operating pressure using a regulator
Services a pneumatic filter through inspection, drainage, and changes
Services a pneumatic lubricator through inspection, fills, and adjustments
Installs, fills, and adjusts pneumatic conductors
Starts up and shuts down a reciprocating air compressor and adjusts operating pressure
Installs and tests the operation of components in a basic pneumatic linear or rotary circuit given a schematic
Installs and tests components in a pneumatic circuit that uses vacuum generators given a schematic
Troubleshoots a basic pneumatic circuit

Monitors, troubleshoots, and repairs electrical systems

Adheres to electrical power and control systems safety rules for electrical power and control systems
Identifies the category of safety PPE required for the work according to NFPA70E
Interprets electrical control and power schematics to ensure the operation of the components and system
Selects, installs, and tests fuses and circuit breakers
Measures voltage, current and resistance in an electrical circuit to verify system operation and power levels
Installs and tests DC electric motors in a manual control circuit
Installs and tests AC electric motors in a manual control circuit
Troubleshoots 3 Phase induction motor
Tests insulation resistance using Meggar testing
Installs and tests electrical relay control components and circuits
Installs and tests electro-fluid power components and circuits
Tests and repairs machine electrical ground
Troubleshoots an electrical motor relay control circuit
Troubleshoots a solenoid-operated fluid power relay control circuit
Replaces electrical control wiring using terminal attachment
Demonstrates and applies UL Connection Torque requirements
Replaces electrical control wiring using solder attachment
Installs, examines, repairs, and replaces transformers
Runs rigid conduit, demonstrating max bends, bending, rigid connections and neatness
Performs hole making, describes NPT sizes and explains the types of hole making tools
Performs taping/insulating of wire connection
Correctly drills and taps holes
Demonstrates proper use of Unistrut stands
Installs crimp-on terminals
Correctly labels wires
Demonstrate correct materials selection, copper and aluminum connections/corrosion

Monitors, troubleshoots, installs, and repairs electronic and process control systems

Adheres to safety, health, and environmental rules and regulations for electronic power and control systems
Connects and tests a DC power supply to ensure proper operation
Applies power supply short circuit protection and accurately describes how this affects circuit protection and troubleshooting
Installs and tests solid-state AC and DC discrete and analog relays
Demonstrates heat management in solid state relays/components
Installs and tests analog electronic sensors and signal conditioning equipment
Identifies and accurately describes the different types of sensors and their proper adjustment: inductive, capacitive, magnetic, etc.
Calibrates 4-20mA loop and 0-10V loop
Adjusts and repairs AC drive to control motor speed and torque
Transfers programs to programmable controller using a PC
Creates a basic Programmable Logic Controller (PLC) ladder-style program using internal and external contacts, timers, counters, non-retentive output coils, internal coils, subroutines, conditional commands and math commands
Installs and tests basic PLC components that uses a ladder logic program to interface to a hardware component
Performs basic troubleshooting of PLC and controlled components
Converts AC to DC using bridge rectifiers
Explains the basics of Ethernet network connections
Installs RJ-45 Ethernet connectors
Demonstrates the basics of CNC process
Describe the basics of robotic operations

Performs maintenance welding to manufacture or repair parts, equipment, and other materials

Adheres to safety, health, and environmental rules and regulations for welding
Uses an acetylene torch properly while using appropriate safety equipment and precautions to cut steel parts
Performs basic welding and achieves necessary strength, resilience, shape and size requirements
Prepares parts to be welded including degreasing, cleaning, grinding and inspecting
Uses Shielded Metal Arc Welding (SMAW) Welder to make basic welds on flat stock
Uses Gas Metal Arc Welding (GMAW) Welder to make basic welds on flat stock
Inspects welds for integrity and functionality
Uses plasma cutter to cut flat stock

Installs, removes, repairs, and replaces piping systems

Adheres to safety, health and environmental rules and regulations for piping systems
Interprets basic piping schematics including specifications and fittings
Identifies and selects correct piping materials
Accurately measures, cuts and prepares piping for installation
Installs and tests piping systems

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