Industrial Manufacturing Technician (2031CBV1) Competency-Based

Anonymous

National (OA)

Documents

Individual state requirements may vary. Please contact your local apprenticeship office to ensure this version is suitable to your state’s requirements.

Work Process Schedule

Work Process Content

On the Job Training

Anonymous

Skills

Assess product or process usefulness.

Compile and evaluate statistical data to determine and maintain quality and reliability of products.

Safety and Workplace Orientation

Follow employer-specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes.
Recognize and minimize potential hazards
Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards.
Maintain clean work areas.
Demonstrate awareness of First Aid, CPR, and bloodborne pathogens.

Safety and Workplace Orientation

Follow employer-specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes.
Recognize and minimize potential hazards
Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards.
Maintain clean work areas
Demonstrate awareness of First Aid, CPR, and blood-borne pathogens.

Assess product or process usefulness.

Compile and evaluate statistical data to determine and maintain quality and reliability of products.

Safety and Workplace Orientation

1. Follow employer-specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes. 2. Recognize and minimize potential hazards.
3. Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards. 4. Maintain clean work areas. 5. Demonstrate awareness of First Aid, CPR, and bloodborne pathogens.

Safety and Workplace Orientation

1. Follow employer-specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes. 2. Recognize and minimize potential hazards.
3. Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards. 4. Maintain clean work areas. 5. Demonstrate awareness of First Aid, CPR, and bloodborne pathogens.

Production Equipment Set-Up

1. Perform mechanical set-up per employer’s Standard Operating Procedure, and equipment manufacturer’s specifications. 2. Read and interpret production orders. 3. Plan and identify set-up requirements.
4. Use appropriate hand and power tools. 5. Select tools and materials. 6. Assemble equipment. 7. Test and verify set-up. 8. Read and understand job specifications.

Production Equipment Operation

1. Use appropriate hand and power tools. 2. Use technical drawings, formulas and process control sheets efficiently. 3. Operate production equipment: startup, run, and shutdown.
4. Follow production schedule. 5. Monitor and inspect products. 6. Monitor and adjust equipment as needed. 7. Disassemble equipment and components, if appropriate.
8. Sanitize equipment per employer standards, if applicable. 9. Document work
document production process
document adjustments made during production. 10. Maintain accurate recording of on-the-job training hours.

Quality Production and Quality Assurance

1. Visually inspect materials, products, parts, and finished goods. 2. Perform product quality checks. 3. Demonstrate awareness of/identify defects and causes of rework.
4. Interpret tolerances using technical drawings and job specifications. 5. Adhere to customer-specific quality guidelines. 6. Follow employer-specific quality guidelines. 7. Use trade-related math to measure and inspect work.
8. Select and use various hand and mechanical metrology tools, such as micrometers, calipers, dial and electronic indicators, gauge blocks, optical comparators, Coordinate Measuring Machines (CMM), to assure quality product.
9. Identify and report non-compliant stock, material, parts, and finished goods. 10. Document all quality tests
understand implications and consequences of documentation. 11. Use applicable systems to report results and document work.

Routine Equipment Maintenance

1. Inspect equipment and employ basic awareness of maintenance concepts. 2. Identify a malfunctioning machine. 3. Follow general lubrication guidelines.
4. Apply preventative maintenance practices effectively
utilize manufacturer-specific guidelines where appropriate. 5. Follow basic troubleshooting guides. 6. Assist and communicate with maintenance personnel regarding equipment malfunction(s).
7. Demonstrate ability to recognize and/or solve mechanical problem(s). 8. Use autonomous maintenance principles.

Inventory and Material Processes

1. Demonstrate awareness of in-plant material flows. 2. Identify material management processes. 3. Compare inventory flow to roles and responsibilities.
4. Learn and apply “lean” manufacturing principles to workplace processes. 5. Demonstrate awareness of logistics related to raw material and customer deliveries.

General Business Knowledge

1. Describe the importance of plant and departmental goals, e.g., Key Performance Indicators. 2. Relate the importance of IMT to employer success and workforce stability.
3. Apply basic business terms to manufacturing-related workplace processes and activities. 4. Describe the flow of work: “upstream” or downstream.”

Continuous Improvement

1. Suggest process improvements - both business and manufacturing. 2. Participate in continuous improvement activity for professional growth. 3. Minimize and remove waste - environmental, material, processes, and manufacturing.
4. Apply root cause analysis to improve manufacturing process. 5. Adapt to process changes when introduced. 6. Participate in cross-training opportunities.

Develop technical methods or processes.

Assist engineers in developing, building, or testing prototypes or new products, processes, or procedures.
Develop or implement programs to address problems related to production, materials, safety, or quality.
Develop production, inventory, or quality assurance programs.

Safety and Workplace Orientation

Follow employer-specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes. Recognize and minimize potential hazards.
Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards. Maintain clean work areas. Demonstrate awareness of First Aid, CPR, and bloodborne pathogens.

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