competency in skills and knowledge through assessment tests,
but are not required to complete a specific number of hours.
Aerospace Engineer
Tooling U-SME, Inc.
Work Process Content
On the Job Training
Safety and Health
5
- Follow all safety procedures and policies
- Work safely around machinery and others
- Properly use all Tools, Test Equipment and required Personal Protective Equipment (PPE)
- Adhere Lock Out/Tag Out procedure whenever required
- Properly use, store and dispose of all trade-related hazardous materials
Aerospace Principles
2
- Adhere to Aerospace Laws and Regulations relevant to Aerospace work. • Federal Aviation Administration (FAA) • Federal Acquisition Regulations (FARs)National Transportation Safety Board (NTSB) • National Aeronautics and Space Administration (NASA) • European Aviation Safety Agency (EASA)\International Air Transport Association (IATA) • International Traffic in Arms Regulations (ITAR) • Import/Export Requirements • Other laws and regulations
- Adhere to safeguarding practices to protect information from others who do not possess the need to know to access the information. • Comply with the organization’s privacy policy and information security guidelines • Defend against potential abuses of private information • Recognize and respond appropriately to suspicious vulnerabilities and threats • Handle removable media with care, recognizing it as a potential source of malware • Use recent security software, web browser, and operating system to protect against online threats • Recognize secure Web addresses • Ensure backups exist for important files and information, so that they can be restored in the event of corruption by malware or otherwise
Engineering Drawings & Prints
4
- Define and interpret various sections of blueprint, schematics and technical drawings, including title block, tolerances, change or revision blocks, including notes, scale and size details
- Select gauges according to feature or characteristics to be measured, the applicable tolerance and the accuracy, and the resolution and capability of the test instrument
- Read a GD&T print to determine all datum surfaces for a sample part
- Metrology with Quality Control and Assurance • The Fundamentals of Metrology introduce concepts of measurement systems, units, measurement uncertainty, measurement assurance, traceability, basic statistics and how they fit into a Quality Management System. • Identify and use reference materials to ensure good quality, accurate, traceable measurement results. • Explain highlights and key concepts of key topics and how these topics fit in to a management system using ISO as the basis. • Difference and understanding between quality assurance and quality control. • Understanding Inspection as the process of measuring, examining, and testing to gauge one or more characteristics of a product or service and the comparison of these with specified requirements to determine conformity. • Products, processes, and various other results can be inspected to make sure that the object coming off a production line, or the service being provided, is correct and meets specifications. • Understanding use of Portable and Stationary devices commonly used in an aerospace manufacturers environment for inspection and measurement. • Basic review of Length, Mass, Time, Electric current, Thermodynamic temperature, Amount of substance and Luminous intensity.
Software and Programming
6
- Utilize Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) software
- Understand the concepts of computer numerical control (CNC) programming
- Program ladder logic and troubleshoot PLCs and microcontrollers
- Utilize Microsoft software applications, to include Office, Excel, Project, Access, PowerPoint and Outlook
- Program macros to apply to needs when working in Microsoft software
- Utilize diagnostic, configuration and calibration software
Continuous Improvement and Lean
10
- Identify and interpret the protocol for the various types of audits to include internal, external, system, product and process
- Develop and use various types of audit tools to include checklists, log sheets, sampling plans, record and document reviews and forward-and backward-tracing
- Develop Corrective Action Requests (CARs) to support quality improvement
- Develop quality tool and techniques to communicate quality data to include Pareto charts, cause and effect diagrams, flowcharts, control charts, check sheets, scatter diagrams and histograms
- Perform the various stages of the audit process to include planning, performance, and closure
- Measure central tendency by calculating mean, median and mode and measure dispersion by calculating range, standard deviation and variance and proportion by calculating percentage and ration measures for various data sets
- Determine whether a process is in statistical control by analyzing data patterns (runs, trends and hugging) and what actions should be taken in response using principles of Statistical Process Control (SPC)
- Apply lean tools for eliminating waste through the implementation of a 6S project and Value-Steam Mapping
- Conduct a kaizen event to improve a designated process
- Apply project management principles to monitor the success of plans
Engineering Sciences
5
- Apply a working knowledge of the engineering sciences (fluid mechanics, statics and dynamics, electric circuits, solid mechanics, thermodynamics, heat transfer, mass transfer, materials properties)
- Apply a working knowledge of the natural sciences (physics, chemistry, biology, geology)
- Apply a working knowledge of manufacturing processes (additive, material removal, fabrication, hot and cold forming, casting and molding, electrical, heat treatment, joining/welding/assembly, finishing, bulk/continuous flow, material handling/packaging, and maintenance systems)
- Production and processing – knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods
- Apply a working knowledge of software tools for engineers using the tenets of computer science (Analytical or scientific software, computer aided design CAD software, computer aided manufacturing CAM software, Computer Aided Design (CAD), and other word processing and project management and data management software)
Engineering Economics
5
- Prepare detailed cost estimates of capital and annual operating costs, maintenance and repair, and replacement costs for a project or component of a project, such as equipment, materials, assembly, inspection, modification, quality assurance, etc.
- Calculate the return on investment, present worth and/or annual cost and benefit of a project having initial capital and annual operation, maintenance, repair, salvage value and replacement costs using appropriate interest, discount, and projected inflation rates
- Identify and quantify the economic risks associated with a project or product, including how warranty costs are considered for a product
- Compare design alternatives with varying cost profiles on a present worth or annual cost basis
- Interact with managers and other professionals in providing project economic information and opinions of project costs in financial analysis and financing process.
Program Management
8
- Demonstrate tracing of defects using root cause analysis
- Apply problem-solving tools through the plan-do-check-act (PDCA) or plan-do-study-act (PDSA) cycles
- Communicate effectively with co-workers, suppliers, customers, etc. to solve problems
- Read machine inputs/outputs, diagnostics, and measuring instruments; use powers of observation (five senses) and identify the cause(s) of problem to determine a repair strategy
- Refer/discuss problem(s) with appropriate personnel as needed; assist in completion of repair
- Contact vendors to secure needed parts and/or to obtain technical assistance
- Document failure modes; review results and available information; use analysis to improve future operations (if applicable)
- Build and manage a project plan using Gantt chart software
Behavioral
27
- Participation in team discussions/meetings
- Focus in team discussions/meetings
- Focus during independent work
- Openness to new ideas and change
- Ability to deal with ambiguity by exploring, asking questions, etc.
- Knows when to ask for help
- Able to demonstrate effective group presentation skills
- Able to demonstrate effective one-on-one communication skills
- Maintains an acceptable attendance record
- Reports to work on time
- Completes assigned tasks on time
- Uses appropriate language
- Demonstrates respect for patients, co-workers and supervisors
- Demonstrates trust, honesty and integrity
- Requests and performs work assignments without prompting
- Appropriately cares for personal dress, grooming and hygiene
- Maintains a positive attitude
- Cooperates with and assists co-workers
- Follows instructions/directions
- Able to work under supervision
- Able to accept constructive feedback and criticism
- Able to follow safety rules
- Able to take care of equipment and work place
- Able to keep work area neat and clean
- Able to meet supervisor's work standards
- Able to not let personal life interfere with work
- Adheres to work policies/rules/regulations
Related Instruction Content
Training Provider(s):
Safety & Health
50
Observe safe practices, in accordance with OSHA, FDA and organizational requirements, when performing tasks within the working environment. • General Workplace Safety • Right-to-Know/ Safety Data Sheets (SDS) • Proper Use of All Personal Protective Equipment (PPE) • First Aid & CPR • Lock-Out/Tag-Out (LOTO) • 6S • Hazardous Materials Awareness Training
Engineering Drawings
60
Apply a working knowledge of foundational drawing and print reading skills when interpreting specifications and performing tasks within the manufacturing environment. • Blueprints • Interpreting • Drafting/Drawing/Modeling • GD&T
Mathematics
40
Apply a working knowledge of foundational mathematics skills when interpreting specifications and performing tasks within the manufacturing environment. • Algebra, including linear and quadratic equations • Geometry • Trigonometry • Calculus • Functions and Graphs • Units of Measurement
Software Tools and Programming
20
Apply a working knowledge of computer hardware components and software applications to create, organize, manage and secure digital information within a manufacturing environment. • CAD/CAM/CAE Applications • Microsoft Office Suite • Information Security
Continuous Improvement and Lean
50
Apply common systems for designing and measuring work processes and the commitment to continuous improvement through empowerment and management by people and data. • Quality Programs • Continuous Improvement Principles • Lean Manufacturing Principles • Project Management Principles
Problem Solving
10
Apply a working knowledge of analyzing information and evaluating results to choose the best solution and solve problems. • Root Cause Analysis • Six Sigma
Engineering Science
40
Apply a working knowledge of engineering science and common manufacturing processes within defined tolerances, to meet specific product requirements. • Technical Physics, including Mechanics • Chemistry • Statics/Dynamics • Metallurgy • Foundations of Electricity • Foundations of Electronics • Metal Removal Processes • Additive Manufacturing • Fabrication Processes • Hot and Cold Forming Processes • Casting and Molding Processes • Heat Treatment Processes • Joining and Assembly Processes • Finishing Processes • Bulk and Continuous Flow Processes • Material Handling/Packaging Processes • Maintenance Systems
Engineering Ethics
10
Apply a working knowledge of the similarities among and differences between ethics, law, morals, and etiquette, while acting in the best interest of the company, the community, and the environment, in compliance with applicable laws and rules governing work and report loss, waste, or theft of company property to appropriate personnel. • Professional Liability • Ethics and Social Responsibility • Intellectual Property • Conflicts of Interest
Engineering Economics
10
Apply basic costs associated with manufacturing and how these costs are typically controlled. Understand common economic terminology and concepts surrounding supply and demand. Analyze the cost and pricing of products. Apply principles of profit and loss. Apply fundamental principles of accounting. • Time Value of Money • Basic Accounting • Capital Budgeting • Risk Identification • Cost-Benefit Analysis • Profit and Loss
Other Workplace Skills
40
Apply good practices in the exchange of information between two or more people in casual conversation or within a formal discussion through verbal and or written means. • Interpersonal Communications: oral and written • Sexual Harassment Prevention Training • Work Readiness Skills