Hybrid programs blend both competency- and time-based strategies,
using a minimum and maximum range of hours for each major job
function and the successful demonstration of identified competencies.
using a minimum and maximum range of hours for each major job
function and the successful demonstration of identified competencies.
Manufacturing Technician
Anonymous
North Carolina (SAA)
Documents
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Personal and employer info redacted
Individual state requirements may vary. Please contact your local apprenticeship office to ensure this version is suitable to your state’s requirements.
Work Process Content
On the Job Training
Anonymous
90
Skills
8K
OJT hours
Year One: Introduction to Technibilt Operations
0
40
Year One: Introduction to Technibilt Operations
0
40
Year One: Departmental Safety: Lockout / Tagout and STOP Program
3
80
Year One: Departmental Safety: Lockout / Tagout and STOP Program
3
80
- Receive training on all OSHA required safety programs
- Perform Lockout / Tagout before servicing any machine
- In accordance with Stop program, perform one stop audit per week
Year One: Daily Process Control: Wire and Tubing Departments
4
120
Year One: Daily Process Control: Wire and Tubing Departments
4
120
- Introduction to standardized work instructions/procedures
- Introduction to jigs and fixtures, mechanical/electrical counters and sensors
- and visual checks related to Process Control
- Introduction to production schedules and labor reporting
Year One: Departmental Quality: Wire and Tubing Departments
3
120
Year One: Departmental Quality: Wire and Tubing Departments
3
120
- Check product per quality inspection plans - visually inspect product
- Monitor and address electrode, weld tip condition and weld quality
- Utilize check fixtures and perform basic weld strength torque checks
Year One: Operate Wire Department Equipment
7
670
Year One: Operate Wire Department Equipment
7
670
- Operate robotic basket welding cells and miscellaneous welding cells
- Operate gate assembly production equipment
- Operate wire trimmers
- Operate press breaks
- Operate wire cutting equipment
- Operate automated wire benders
- Introduction to setting up aforementioned equipment
Year One: Operate Tubing Department Equipment
6
550
Year One: Operate Tubing Department Equipment
6
550
- Operate automated tubing benders (B12 - B16)
- Operate Motoman Mig welding Robots (MWR1 - MWR8)
- Operate automated wire bender
- Operate punch presses
- Operate manual Pines benders
- Introduction to setting up aforementioned equipment
Year One: Tool Room Machine Shop
2
160
Year One: Tool Room Machine Shop
2
160
- Introduction to basic operation of lathes, mills, drill press, grinders, and saws
- Introduction to basic repair of jigs and fixtures
Year One: Maintenance Shop
2
160
Year One: Maintenance Shop
2
160
- Introduction to basic repairs to various production equipment
- Re-stock crib items and Maintenance Vending Machines
Year One: Miscellaneous Requirements
2
100
Year One: Miscellaneous Requirements
2
100
- Aid in the relocation and programming of new and old equipment
- Introduction to 5S: Workplace Organization
Year Two: Departmental Safety: Lockout / Tagout and STOP Program
3
80
Year Two: Departmental Safety: Lockout / Tagout and STOP Program
3
80
- Receive updated training as required on all OSHA required safety programs
- Perform Lockout / Tagout before servicing any machine
- In accordance with Stop program, perform one stop audit per week
Year Two: Daily Process Control: Wire and Tubing Departments
2
60
Year Two: Daily Process Control: Wire and Tubing Departments
2
60
- Review standardized work instructions / procedures for accuracy
- Evaluate condition of jigs and fixtures, mechanical / electrical counters and sensors
Year Two: Departmental Quality: Wire and Tubing Departments
3
60
Year Two: Departmental Quality: Wire and Tubing Departments
3
60
- Check product per quality inspection plans - visually inspect product
- Monitor and address electrode, weld tip condition and weld quality
- Utilize check fixtures and perform basic weld strength torque checks
Year Two: Set up Wire Department Equipment
4
770
Year Two: Set up Wire Department Equipment
4
770
- Program / set up robots used for welding and trimming
- Set up various resistance welding machines
- Set up multi-head welders
- Set up wire trimming machines
Year Two: Set up Tubing Department Equipment
3
650
Year Two: Set up Tubing Department Equipment
3
650
- Program / set up Motoman Robotic Mig Welders (MWR1 -MWR8)
- Program / set up automated tube benders (B12, B14 - B16)
- Set up Pines tube benders
Year Two: Tool Room Machine Shop
3
160
Year Two: Tool Room Machine Shop
3
160
- Basic operation of lathes, mills, drill press, grinders, and saws
- Basic repair of jigs and fixtures
- Perform manual Mig / Tig welding and fabrication
Year Two: Maintenance Shop
2
160
Year Two: Maintenance Shop
2
160
- Perform basic repairs to various production equipment
- Re-stock crib items and Maintenance Vending Machines
Year Two: Miscellaneous Requirements
2
60
Year Two: Miscellaneous Requirements
2
60
- Aid in the relocation and programming of new and old equipment
- Implement 5S practices: Workplace Organization
Year Three: Departmental Safety: Lockout / Tagout and STOP Program
3
80
Year Three: Departmental Safety: Lockout / Tagout and STOP Program
3
80
- Complete updated training as required on all OSHA required safety programs
- Perform Lockout / Tagout before servicing any machine
- In accordance with Stop program, perform one stop audit per week
Year Three: Daily Process Control: Wire and Tubing Departments
2
60
Year Three: Daily Process Control: Wire and Tubing Departments
2
60
- Review and revise standardized work instructions / procedures as required
- Evaluate condition of jigs and fixtures, bending tool, and electrodes
Year Three: Departmental Quality: Wire and Tubing Departments
3
60
Year Three: Departmental Quality: Wire and Tubing Departments
3
60
- Check product per quality inspection plans - visually inspect product
- Monitor and address electrode, weld tip condition and weld quality
- Utilize check fixtures and perform basic weld strength torque checks
Year Three: Set up Wire Department Equipment
6
770
Year Three: Set up Wire Department Equipment
6
770
- Program / set up robots used for welding and trimming
- Set up various resistance welding machines including Schlatter press welders
- Program / set up automated wire benders: Ultimat, Aim, Mang, and Numalliance
- Set up wire trimming machines
- Introduction to setting up press breaks
- Introduction to setting up wire straighten and cut machines
Year Three: Set up Tubing Department Equipment
4
650
Year Three: Set up Tubing Department Equipment
4
650
- Program / set up Motoman Robotic Mig Welders (MWR1 - MWR8)
- Program / set up automated tube benders (B12, B14 - B16)
- Set up Pines tube benders
- Introduction to programming / setting up tube bender B13
Year Three: Tool Room Machine Shop
1
160
Year Three: Tool Room Machine Shop
1
160
- Perform Preventative Maintenance (PM) on basket, gate, liner, and seat fixtures
Year Three: Maintenance Shop
1
160
Year Three: Maintenance Shop
1
160
- Perform PM on robots and automated equipment
Year Three: Miscellaneous Requirements
2
60
Year Three: Miscellaneous Requirements
2
60
- Assist in annual shut down for PM of machines
- Implement 5S practices: Workplace Organization
Year Four: Departmental Safety: Lockout / Tagout and STOP Program
3
80
Year Four: Departmental Safety: Lockout / Tagout and STOP Program
3
80
- Receive updated training as required on all OSHA required safety programs
- Perform Lockout / Tagout before servicing any machine
- In accordance with Stop program, perform one stop audit per week
Year Four: Departmental Quality: Wire and Tubing Departments
3
60
Year Four: Departmental Quality: Wire and Tubing Departments
3
60
- Check product per quality inspection plans - visually inspect product
- Monitor and address electrode, weld tip condition and weld quality
- Utilize check fixtures and perform basic weld strength torque checks
Year Four: Set up and Troubleshoot Wire Department Equipment
7
1K
Year Four: Set up and Troubleshoot Wire Department Equipment
7
1K
- Program / set up robots used for welding and trimming
- Set up various resistance welding machines
- Program / set up automated wire benders: Ultimat, Aim, Mang, and Numalliance
- Set up multi-head resistance welders
- Set up wire straighten and cut machines
- Set up wire trimming machines
- Set up press breaks
Year Four: Set up and Troubleshoot Tubing Department Equipment
4
860
Year Four: Set up and Troubleshoot Tubing Department Equipment
4
860
- Program / set up Motoman Robotic Mig Welders (MWR1 - MWR8)
- Program / set up automated tube benders (B12 - B16)
- Set up Pines tube benders
- Set up punch presses
Related Instruction Content
Training Provider(s):
Catawba Valley Community College
Technibilt Ltd-DBA Wanzl North America
1.2K
RI hours
Blueprint Reading
32
Blueprint Reading
32
Intro to Computers
48
Intro to Computers
48
Circuit Analysis I
64
Circuit Analysis I
64
Writing and Inquiry
48
Writing and Inquiry
48
Precalculus Algebra OR Algebra/Trigonometry I
48
Precalculus Algebra OR Algebra/Trigonometry I
48
CAD I
48
CAD I
48
Motors and Controls OR Advanced Motor and Controls
64
Motors and Controls OR Advanced Motor and Controls
64
Industrial Electronics
64
Industrial Electronics
64
Writing/Research in the Disciplines OR Professional Research and Reporting OR Literature-Based Research OR Public Speaking
48
Writing/Research in the Disciplines OR Professional Research and Reporting OR Literature-Based Research OR Public Speaking
48
Mechanisms
48
Mechanisms
48
Intro to Automation
48
Intro to Automation
48
Industrial Safety
32
Industrial Safety
32
Engineering Materials
48
Engineering Materials
48
Physics - Mechanics OR College Physics I
64
Physics - Mechanics OR College Physics I
64
Instrumentation
64
Instrumentation
64
Intro to PLC
48
Intro to PLC
48
Hydraulics/Pneumatics
48
Hydraulics/Pneumatics
48
Intro to Engineering Technology
32
Intro to Engineering Technology
32
Precalculus Trigonometry OR Algebra/Trigonometry II
48
Precalculus Trigonometry OR Algebra/Trigonometry II
48
Humanities/Fine Arts Elective
48
Humanities/Fine Arts Elective
48
Social Behavioral Science Elective
48
Social Behavioral Science Elective
48
Program Electives-96 contact hours are required:
96
Program Electives-96 contact hours are required:
96
ATR 212 Industrial Robots (48 Hours) MNT 110 Intro to Maintenance (32 Hours) CSC 134 Computer Programming (48 Hours) CSC 139 Visual BASIC Programming (48 Hours) DFT 170 Engineering Graphics (48 hours) MEC 145 Manufacturing Materials I (48 hours) WLD 112 Welding Processes (32 Hours) NET 125 Networking Basics (48 Hours) MAC 141 Machining Applications I (64 Hours) MAC 122 CNC Turning (32 Hours) MAC 124 CNC Milling (32 Hours) ELN 260 Programming Logic Controllers (64 Hours) PLA 120 Injection Molding (48 hours)
Design Project
48
Design Project
48
World of Work OR Career Ready/Explore/Employ
16
World of Work OR Career Ready/Explore/Employ
16
Anti-Harassment Training
2
Anti-Harassment Training
2