Automobile Body Repairer

SAFETY

11

Comply with personal and environmental safety practices associated with clothing and the use of gloves; respiratory protection; eye protection; hand tools; power equipment; proper ventilation; and the handling, storage, and disposal of chemicals/materials in accordance with local, state, and federal safety and environmental regulations. Identify vehicle system hazard types (Supplemental Restraint System (SRS), hybrid/electric/alternative fuel vehicles), locations, and recommended procedures before inspecting or replacing components (ICAR, 2016).
Select and use personal safety equipment.
Identify and locate procedures and precautions that may apply to the vehicle being repaired.
Identify safety and personal health hazards according to OSHA guidelines and the “Right to Know Law.”
Inspect spray environment and equipment to ensure compliance with federal state, and local regulations, and for safety and cleanliness hazards.
Select and use a NIOSH approved air purifying respirator. Inspect condition and ensure fit and operation. Perform proper maintenance in accordance with OSHA regulation.
Select and use a NIOSH approved supplied air (Fresh Air Make-up) respirator system. Perform proper maintenance in accordance with OSHA Regulation 1910.134 and applicable state and local regulation.
Select and use the proper personal safety equipment for surface preparation, spray gun and related equipment operation, paint mixing, matching and application, paint defects, and detailing (gloves, suits, hoods, eye and ear protection, etc.).
Select spray gun setup (fluid needle, nozzle, and cap) for product being applied.
Test and adjust spray gun using fluid, air and pattern control valves
Demonstrate an understanding of the operation of pressure spray equipment.

NON-STRUCTURAL ANALYSIS & DAMAGE REPAIR

48

Identify type of vehicle construction (space frame, unibody, body-over frame).
Recognize the different damage characteristics of space frame, unibody, and body-over-frame vehicles.
Identify impact energy absorbing components.
Identify steel types; determine reparability.
Identify aluminum/magnesium components; determine reparability.
Identify plastic/composite components; determine reparability.
Identify vehicle glass components and repair/replacement procedures.
Identify add-on accessories.
Review damage report and analyze damage to determine appropriate methods for overall repair; develop, and document a repair plan.
Inspect, remove, label, store, and reinstall exterior trim and moldings.
Inspect, remove, label, store, and reinstall interior trim and components.
Inspect, remove, label, store, and reinstall body panels and components that may interfere with or be damaged during repair.
Inspect, remove, protect, label, store, and reinstall vehicle mechanical and electrical components that may interfere with or be damaged during repair.
Protect panels, glass, interior parts, and other vehicles adjacent to the repair area.
Soap and water wash entire vehicle; complete pre-repair inspection checklist.
Prepare damaged area using water-based and solvent-based cleaners.
Remove corrosion protection, undercoatings, sealers, and other protective coatings as necessary to perform repairs.
Inspect, remove, and reinstall repairable plastics and other components for offvehicle repair.
Inspect/locate direct, indirect, or hidden damage and direction of impact.
Inspect, remove and replace mechanically fastened welded steel panel or panel assemblies.
Determine the extent of damage to aluminum body panels; repair or replace
Inspect, remove, replace, and align hood, hood hinges, and hood latch.
Inspect, remove, replace, and align deck lid, lid hinges, and lid latch.
Inspect, remove, replace, and align doors, latches, hinges, and related hardware.
Inspect, remove, replace and align tailgates, hatches, liftgates and sliding doors.
Inspect, remove, replace, and align bumpers, covers, reinforcements, guards, impact absorbers, and mounting hardware.
Inspect, remove, replace and align fenders, and related panels.
Restore corrosion protection during and after the repair.
Restore sound deadeners and foam materials.
Diagnose and repair water leaks, dust leaks, and wind noise.
Identify one-time use fasteners.
Prepare a panel for body filler by abrading or removing the coatings; featheredge and refine scratches before the application of body filler.
Locate and repair surface irregularities on a damaged body panel using power tools, hand tools, and weld-on pulling attachments.
Demonstrate hammer and dolly techniques.
Shrink stretched panel areas to proper contour.
Identify body filler defects; correct the cause and condition. (Pinholing, ghosting, staining, over catalyzing, etc.).
Identify different types of body fillers.
Shape body filler to contour; finish sand.
Identify proper metal finishing techniques for aluminum.
Identify proper application of body filler to aluminum.
Straighten contours of damaged panels to a suitable condition for body filling or metal finishing using power tools, hand tools, and weld-on pulling attachments.
Inspect, adjust, repair or replace window regulators, run channels, glass power mechanisms, and related controls.
Inspect, adjust, repair, remove, reinstall or replace weather-stripping.
Inspect, repair or replace, and adjust removable power operated roof panel and hinges, latches, guides, handles, retainer, and controls of sunroofs.
Initialize electrical components as needed.
Identify the types of plastics; determine reparability.
Clean and prepare the surface of plastic parts; identify the types of plastic repair procedures.
Repair rigid, semi-rigid, and flexible plastic panels.

PAINTING & REFINISHING

37

Inspect, remove, store, protect, and replace exterior trim and components necessary for proper surface preparation.
Soap and water wash entire vehicle; use appropriate cleaner to remove contaminants.
Remove dust from the area to be refinished, including cracks or moldings of adjacent areas.
Remove, with a tack rag, any dust or lint particles from the area to be refinished.
Inspect, clean, and determine condition of spray guns and related equipment (air hoses, regulators, air lines, air source, and spray environment).
Select spray gun setup (fluid needle, nozzle, and cap) for product being applied.
Test and adjust spray gun using fluid, air and pattern control valves.
Demonstrate an understanding of the operation of pressure spray equipment.
Identify color code by manufacturer’s vehicle information label.
Identify, locate, & interpret a Technical Data Sheet (TDS).
Shake, stir, reduce, catalyze/activate, and strain refinish materials.
Apply finish using appropriate spray techniques (gun arc, angle, distance, travel speed, and spray pattern overlap) for the finish being applied.
Apply selected product on test or let-down panel; check for color match.
Apply single stage topcoat.
Apply basecoat/clearcoat for panel blending and panel refinishing.
Remove nibs or imperfections from basecoat.
Refinish plastic parts.
Identify multi-stage coats for panel blending and overall refinishing.
Identify and mix paint using a formula.
Identify poor hiding colors; determine necessary action.
Identify the materials, equipment, and preparation differences between solvent and waterborne technologies.
Identify paint defects; correct the causes and the conditions.
Identify sanding marks or sandscratch swelling; correct the cause(s) and the condition.
Identify contour mapping/edge mapping; correct the cause(s) and the condition.
Identify post-refinishing problems; correct the causes and the condition.
Identify water spotting; correct the cause(s) and the condition.
Identify finish damage caused by bird droppings, tree sap, and Other natural causes; correct the condition.
Identify finish damage caused by airborne contaminants (acids, soot, rail dust, and Other industrial-related causes); correct the condition.
Identify die-back conditions (dulling Of the paint film showing haziness); correct the cause(s) and the condition.
Identify chalking (oxidation); correct the cause(s) and the condition.
Identify buffing-related imperfections (swirl marks, wheel burns); correct the condition.
Apply decals, nameplates, & emblems.
Sand, buff and polish fresh or existing finish to remove defects as required.
Clean interior, exterior, and glass.
Clean body openings (door jambs and edges, etc.).
Remove overspray.
Perform vehicle clean-up; complete quality control using a checklist.

MECHANICAL & ELECTRICAL COMPONENTS

18

Perform visual inspection and measuring checks to identify steering and suspension collision damage.
Identify one–time use fasteners.
Reinstall wheels and torque lug nuts.
Check for available voltage, voltage drop and current, and resistance in electrical wiring circuits and components with a DMM (digital multimeter).
Repair wiring and connectors.
Inspect, clean, repair or replace battery, battery cables, connectors clamps.
Check operation and aim headlamp assemblies and fog/driving lamps; determine needed repairs.
Utilize a scan tool.
Identify and comply with environmental regulations relating to refrigerants and coolants.
Locate and identify A/C system service ports.
Select refrigerant, evacuate, and recharge an A/C system; check for leaks.
Check engine cooling and heater system hoses and belts; determine necessary action
Inspect, test, remove, and replace radiator, pressure cap, coolant system components, and water pump.
Recover, refill, and bleed system with proper coolant and check level of protection; leak test system and dispose of materials in accordance with EPA regulations
Identify & inspect seatbelt and shoulder harness assembly and components.
Identify & inspect deployed and non-deployed airbag(s) and pretensioners.
Demonstrate an understanding Of advanced restraint systems.
Identify components Of Supplemental Restraint Systems (SRS).

WELDING, CUTTING, & JOINING

17

Identify the considerations for cutting, removing, and welding various types of steel, aluminum, and other metals.
Determine the correct GMAW welder type, electrode/wire type, diameter, and gas to be used in a specific welding situation.
Set up, attach work clamp (ground), and adjust the GMAW welder to “tune” for proper electrode stickout, voltage, polarity, flow rate, and wire-feed speed required for the substrate being welded.
Store, handle, and install high-pressure gas cylinders; test for leaks.
Determine the proper angle of the gun to the joint and direction of gun travel for the type of weld being made.
Protect adjacent panels, glass, vehicle interior, etc., from welding and cutting operations.
Identify hazards; foam coatings and flammable materials prior to welding/ cutting procedures.
Protect computers and other electronics/wires during welding procedures.
Clean and prepare the metal to be welded, assure good metal fit-up, apply weldthrough primer if necessary, clamp or tack as required.
Determine the joint type (butt weld with backing, lap, etc.) for weld being made.
Determine the type of weld (continuous, stitch weld, plug, etc.) for each specific welding operation.
Perform the following welds: plug, butt weld with and without backing, and fillet, etc., in the flat, horizontal, vertical, and overhead positions.
Perform visual evaluation and destructive test on each weld type.
Identify the causes of various welding defects; make necessary adjustments.
Identify cause of contact tip burn-back and failure of wire to feed; make necessary adjustments.
Identify cutting process for different substrates and locations; perform cutting operation.
Identify different methods of attaching structural components (squeeze type resistance spot welding (STRSW), riveting, structural adhesive, MIG bronze, etc.).

LEADERSHIP & EMPLOYABILITY SKILLS

51

Actively participate in CTSOs (i.e., SkillsUSA).
Demonstrate appropriate industry work ethics.
Acknowledge and/or greet customer/client.
Listen to customer/client; collect information and identify customers/client's concerns, needs and expectations.
Establish cooperative attitude with customer/client.
Identify yourself to customer/client; offer assistance.
Deal with angry customer/client.
Identify customer/client preferred communication method; follow up to keep customer/client informed about parts and the repair process.
Recognize basic claims handling procedures; explain to customer/client. W.3.a
Project positive attitude and professional appearance.
Provide and review warranty information.
Provide and review technical and consumer protection information.
Demonstrate negotiation skills to Obtain a mutual agreement.
Address regional needs based on industry/advisory board feedback (i.e., marine repair/fiberglass, heavy duty commercial trucks, recreational vehicles/camper/RV)
Determine the direction, point(s) Of impact, and extent Of direct, indirect, and inertia damage.
Gather details Of the incident/accident necessary to determine the full extent Of vehicle damage.
Identify and record pre-existing damage.
Identify and record prior repairs.
Perform visual inspection Of structural components.
Identify structural damage using measuring tools and equipment.
Perform visual inspection Of non-structural components.
Determine parts, components, material type(s) and procedures necessary for a proper repair.
Identify type and condition of finish; determine if refinishing is required.
Identify damage to add-on accessories and modifications.
Identify single (one time) use components.
Determine and record customer/vehicle owner information.
Identify and record vehicle identification number (VIN) information, including nation of origin, make, model, restraint system, body type, production date, engine type, and assembly plant.
Identify and record vehicle mileage and options, including trim level, paint code, transmission, accessories, and modifications.
Identify safety systems; determine replacement items.
Apply appropriate estimating and parts nomenclature (terminology).
Determine and apply appropriate estimating sequence.
Utilize estimating guide procedure pages.
Apply estimating guide footnotes and headnotes as needed.
Identify operations requiring labor value judgment.
Select appropriate labor value for each operation (structural, non-structural, mechanical, and refinish).
Select and price OEM parts; verify availability, compatibility, and condition.
Select and price alternative/optional OEM parts; verify availability, compatibility and condition.
Select and price aftermarket parts; verify availability, compatibility, and condition.
Select and price recyclable/used parts; verify availability, compatibility, and condition.
Select and price remanufactured, rebuilt, and reconditioned parts; verify availability, compatibility and condition.
Determine price and source Of necessary sublet operations.
Determine labor value, prices, charges, allowances, or fees for non-included operations and miscellaneous items.
Recognize and apply overlap deductions, included operations, and additions.
Determine additional material and charges.
Determine refinishing material and charges.
Apply math skills to establish charges and totals.
Identify procedural differences between computer generated and manually written estimates.
Identify procedures to restore corrosion protection; establish labor values, and material charges.
Determine the cost effectiveness Of the repair and determine the approximate vehicle retail, and repair value.
Recognize the differences in estimation procedures when using different information provider Systems.
Verify accuracy of estimate compared to the actual repair and replacement operations.

ACADEMIC SKILLS - ENGLISH/LANGUAGE ARTS

3

Gather, analyze, evaluate and use information from a variety of sources.
Read, analyze, evaluate, and apply job and task-related information
Participate in formal and informal presentation and discussion of issues and ideas

ACADEMIC SKILLS - MATH

8

Represent and analyze data
Evaluate reports based on data.
Use units to solve problems.
Solve problems using numerical and algebraic expressions and equations.
Visualize relationships between two-dimensional and three-dimensional objects
Draw and describe geometrical figures and describe the relationships between them.
Interpret the reasonableness Of answers using mental computation and estimation strategies including rounding.
Perform operations and solve problems with fractions and decimals understand and use ratios to solve problems

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