1. Make eye contact with drivers
2. Listen for horns
3. Give forklifts space to manuver
4. Using your foot to determine weight of an object
5. Lifting with knees and a straight back
6. Having someone help you lift an object when needed
7. Using forklifts and cranes to lift when necessary
8. Steel toe boots are required everywhere in the plant
9. Safety glasses are required everywhere in the plant
10. Work pants are required everywhere in the plant
11. Gloves are required everywhere in the plant
12. Ear plugs are required everywhere in the plant
13. Welding and fab. positions will require metguards
14. Welding positions require long sleeves
15. Welding positions require a hood/helmet
16. Painting positions will require masks and paint suits
17. Lockout tagout will have a tag and key lock
18. Tags will have associate name
19. Tags and locks are only to be removed by associate
20. DO NOT operate a locked and tagged machine
21. Fire extinguishers are all throughout the plant
22. Extinguishers can be found by signs and colored poles
23. Identify evacuation routes
24. Locate the nearest evacuation point to your area
25. Indentify where MSDS Sheets are located and how to read them
26. Wear PPE to prevent burns
27. First aid cabinets are located in every break room
28. Report all accidents to a supervisor no matter how small

1. Know how to read a tape measure
2. Show proper measurement in inches
3. Show proper measurement in metric
4. Convert fractions to decimals
5. Understand angles and degrees
6. Know how to read and understand blueprints
7. Layout stock for blueprints, sketches, and templates

1. Understand the PPH (Points Per Hour) list
2. Document employee name and week dates
3. Document product number
4. Document point value of product
5. Add points earned daily
6. Combine and divide daily points to get PPH average
7. Understand how to check for quality
8. Conduct a review of finished welds
9. Check integrity of finished welds
10. Refine welds if necessary (avoid rework and grinding)
11. Understand the PPH (Points Per Hour) list
12. Document employee name and week dates
13. Document product number
14. Document number of items
15. Document point value of product
16. Add points earned daily
17. Combine and divide daily points to get PPH average

1. Inspect equipment daily and report any concerns
2. Learn the e-stops and always have access to them
3. Identify pinch points
4. Beware of oil and air leaks
5. Never put hands or fingers past guards
6. Be wary of slips, trips and falls around shears
7. Always wear, hands, ear, and eye protection
8. Hydraulic energy is considered a hazardous energy
9. Hydraulic hoses can leak oil
10. Leaks, bulging, or abraded hoses should be replaced
11. Do not use fingers to detect oil leaks
12. If oil contacts skin, go to hospital
13. If bitten by insect near hydraulic oil, go to hospital
14. Oil under pressure will seep through skin
15. Oil under pressure can penetrate leather gloves
16. How to square a sheet
17. Measure and mark acording to print dimensions
18. Understand order of operations. (What cut do you make 1st, 2nd, 3rd, etc.)

1. Inspect equipment daily and report any concerns
2. Always wear, hands, ear, and eye protection
3. Learn the e-stops and always have access to them
4. Identify pinch points
5. Never put hands or fingers past guards
6. Always beware of oil and air leaks
7. Be wary of slips, trips and falls around the press
8. Hydraulic energy is considered a hazardous energy
9. Hydraulic hoses can leak oil
10. Leaks, bulging, or abraded hoses should be replaced
11. Do not use fingers to detect oil leaks
12. If oil contacts skin, go to hospital
13. If bitten by insect near hydraulic oil, go to hospital
14. Oil under pressure will seep through skin
15. Oil under pressure can penetrate leather gloves
16. Demonstrating ability to use the press

1. Inspect equipment daily and report any concerns
2. Always wear PPE near the saws
3. Learn the e-stops and always have access to them
4. Never put hand near a blade while it is spinning
5. Always run saw with water
6. Be wary of slips, trips, and falls
7. Blades should always shut off when finished with cycle
8. Demonstrating ability to use the saw
9. How to square a bundle
10. Measure and mark acording to print dimensions
11. Understand order of operations. (What cut do you make 1st, 2nd, 3rd, etc.)

1. Inspect equipment daily and report any concerns
2. Always wear PPE
3. Wear shade #8 safety glasses to prevent light burns
4. Pay attention where you step on the table
5. Always use your crane to load/unload table
6. Be wary of slips, trips and falls around plasma table
7. Identify pinch points
8. Learn the e-stop and always have access to them
9. Learn and understand the preventative maintenance measures
10. Demonstrating ability to use the plasma
11. Prepare the equipment
12. Initalize start up sequence
13. Choose and load correct material on table
14. Learn to load and edit program files
15. Dry run
16. Start cut process
17. DO NOT LEAVE MACHINE UN-ATTENED AT ANY TIME

1. Check parts bins in each dept. daily
2. Make mental notes of parts needed
3. Retrieve materials needed from fabrication bins
4. Each part has its own respective fixture
5. Fixtures are used to make proper, even welds
6. The robot has programs for every type of part
7. Learning the locations of the completed parts
8. Each program is made up of a series of code
9. The codes are the inputs that tell the robot what to do
10. There are different kinds of code
11. Codes control movement, weld time, weld speed, etc.
12. Sometimes you will need to modify programs
13. Familiarize yourself and practice using the remote
14. Understanding the inputs and remote
15. Each program is made up of a series of code
16. The codes are the inputs that tell the robot what to do
17. There are different kinds of code
18. Codes control movement, weld time, weld speed, etc.
19. Sometimes you will need to modify programs
20. Familiarize yourself and practice using the remote
21. Understand the parts needed
22. Select the proper fixture need for the part
23. Retrieve materials needed for the part
24. Setup the fixure in one of the three stations
25. Choose the proper program and test run the program
26. Laod parts in the fixture and dry run the program
27. Start the cycle

1. Review of welding and robotic welding
2. Apprentice will spend roughly 20 weeks in each dept.

1. Progressivley learn the build of a container from start to finish by learning the sequence of building

1. Progressivley learn the build of a container from start to finish by learning the sequence of building

1. Progressivley learn the build of a container from start to finish by learning the sequence of building

1. Safety around the equipment of finishing
2. PPE required to perform the task
3. Quality and inspection of received product
4. Preparing the product for first coat
5. Inspecting first coat and applying the top coat
6. Inspecting final product

1. Forklift certification if applicable
2. Documentation
3. Staging of materials and product
4. Loading and unloading of trucks

1. Apply skills learned to build product

1. Demonstrate safe seating and starting of forklift
2. Maneuver and navigate forks safely
3. Demonstrate safe speed and turning abilities in the forklift

1. Demonstrate proper way to lift heavy objects

1. Demonstrate proper measurements in inches
2. Demonstrate proper measurements in metric
3. Convert fractions to decimals
4. Demonstrate proper training- angles
5. Layout stock from blueprints, sketches, and templates

1. Learn how to set and calibrate your welder
2. Demonstrate proper positioning and continuous flow
3. Conduct smooth tack welding along multiple surfaces
4. Conduct proper horizontal weld on multiple apparatus
5. Conduct proper vertical weld on multiple apparatus
6. Conduct proper overhead weld on multiple apparatus
7. Demonstrate proper use of grinder
8. Demonstrate proper use of torch
9. Putting all skills to use
10. Demonstrate setting and calibrating welding apparatus
11. Demonstrate proper positioning and continuous flow
12. Conduct smooth tack welding along multiple surfaces
13. Conduct proper horizontal weld on multiple apparatus
14. Conduct proper vertical welds on multiple apparatus
15. Conduct proper overhead welds on multiple bpparatus
16. Demonstrate proper use Of Grinder
17. Demonstrate proper use Of Torch

1. Conduct review of finished welds
2. Check for integrity of finished welds
3. Understnad the quality check process
4. Understand PPH List and method of reporting accurately
5. Refine the union of welds (avoiding rework and additional grind time)

1. Conduct proper bottom table weld
2. Conduct proper side table welding
3. Conduct proper door welding
4. Assemble final specialized welding product

1. Maintain and repair electric welding power source units
2. Understand basic wiring of primary electric current
3. Detect faulty operation of equipment or defective materials and notify supervisor
4. Properly use a hoist and magnet

Cutting Processes WLD 110 SMAW (Stick) Plate WLD 115 Symbols & Specifications WLD 141 GMAW (MIG) FCAW/Plate WLD 121 GTAW (TIG) Plate WLD 131

Program Courses Required for Associates in Applied Science: Welding: Apprentices may attend Caldwell Community College OR Catawba Valley Community College for the same instruction. ACA 115 Success & Study Skills DFT 151 CAD I ISC 112Industrial Safety COM 120 Intro to Interpersonal Communication MAT 121 Algebra/Trigonometry I WLD 151 Fabrication I WLD 261 Certification Practices WBL 110 World of Work OR WBL 111 Work-Based Learning WBL 115 Work-Based Learning Seminar WLD 116 SMAW (stick) Plate/Pipe WLD 122 GMAW (MIG) Plate/Pipe WLD 132 GTAW (TIG) Plate/Pipe Humanities/Fine Arts Elective ENG 111 Writing and Inquiry WLD 215 SMAW (stick) Pipe WLD 221 GMAW (MIG) Pipe WLD 231 GTAW (TIG) Pipe or WLD 251 Fabrication II

ACA 115 Success & Study Skills WBL 120 BPR 111 Print Reading COM 120 Intro to Interpersonal Communication MAT 121 Algebra/Trigonometry I WLD 151 Fabrication I WLD 261 Certification Practices WLD 116 SMAW (stick) Plate/Pipe WLD 122 GMAW (MIG) Plate/Pipe WLD 132 GTAW (TIG) Plate/Pipe Humanities/Fine Arts Elective ENG 111 Writing and Inquiry WLD 215 SMAW (stick) Pipe WLD 221 GMAW (MIG) Pipe WLD 231 GTAW (TIG) Pipe or WLD 251 Fabrication II