using a minimum and maximum range of hours for each major job
function and the successful demonstration of identified competencies.
Mechatronics Technician
Anonymous
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Work Process Content
On the Job Training
![organization logo](https://flowbite.com/docs/images/examples/image-1@2x.jpg)
Safety
4
160
- Perform proficiency in utilizing all lock/out - tag/out procedures and continuously adhere to safety guidelines according to the ESH officer.
- Perform the safe practice of handling hazardous material by use of proper PPE (personal protective equipment) and adhere to policies established by the ESH officer.
- Install electrical hardware and circuitry in accordance to OSHA rules and the National Electrical Code.
- Test all utility safety systems on associated production lines in area of responsibility such as electrical lockout devices, pneumatic lockout devices, high pressure interlocks, and conveyor e-stop circuits.
Business Strategy & Documentation
10
280
- Reduce company operating costs based on plant goals and objectives (i.e. productive output, scrap reduction, customer return based on ppm, inventory turns, 5S, lean manufacturing, tooling cost, etc.).
- Practice fluent interpretation for the following items used in our manufacturing processes and equipment:
- Interpret Continental specific electrical wiring schematics and diagrams.
- Interpret Continental specific pneumatic & hydraulic schematics and diagrams.
- Interpret Continental specific SAP DP1 module for spare part inventory management.
- Interpret PFMEA documentation according to AIAG standards.
- Interpret Control Plan documentation according to AIAG standards.
- Interpret Line Protocol Standards.
- Maintain preventive maintenance procedure records.
- Maintain system logs and manuals to document testing and operation of equipment.
Mechanical & Preventive Maintenance
6
3.3K
- Repair bearings, seals, belts, chains, conveyors, exhaust fans and blowers in accordance with all standard safety procedures.
- Troubleshoot bearings, seals, belts, chains, conveyors, exhaust fans and blowers in accordance with all standard safety procedures.
- Troubleshoot and repair fixtures, nests, feeder bowls and mechanical apparatuses for assembly equipment in accordance with all standard safety procedures.
- Inspect mechanical systems for wear and imminent failure as well as replace/repair as indicated in accordance with all standard safety procedures.
- Perform electrical / control preventive maintenance on the various production equipment in accordance with all standard safety procedures.
- Carry out manufacturer's/engineers' preventive maintenance guidelines for manual and automated machines used in our assembly processes in accordance with all standard safety procedures for: - Automated part feeder systems, i.e. SIM, American Bowl Feeders, Afag, RNA, etc. - Servo controlled axis and robotic arms - Torque spindle stations and other various fastener type hardware - Hydraulic intensifiers, i.e. Pressotechnik cylinders - Perform calibration and tuning of laser marking and laser welding equipment - Conveyor systems - Electric presses, i.e. Schmidt, Promess, etc. - Function test stations for 100% in-line product testing - Laser fume extraction systems - Barcode and/or label printers - Automated hydraulic and/or greasing applicators
Electrical
15
500
- Troubleshoot electrical circuits and switchgear in accordance with all standard safety procedures. cable.
- Install lighting and lighting systems in accordance with all standard safety procedures.
- Troubleshoot lighting and lighting systems in accordance with all standard safety procedures.
- Repair lighting and lighting systems in accordance with all standard safety procedures.
- Install machine control circuits including relays, motor starters, contactors, PLCs, HMIs, etc. in accordance with all standard safety procedures.
- Troubleshoot machine control circuits including relays, motor starters, contactors, PLCs, HMIs, etc. in accordance with all standard safety procedures.
- Repair machine control circuits including relays, motor starters, contactors, PLCs, HMIs, etc. in accordance with all safety standard procedures.
- Test, analyze results and maintain circuitry or electronic components according to engineering instructions, technical manuals, and knowledge of electronics in accordance with all standard safety practices.
- Install 24VDC sensors used in machine control in accordance with all standard safety procedures.
- Troubleshoot 24VDC sensors used in machine control in accordance with all standard safety procedures.
- Repair 24VDC sensors used in machine control in accordance with all standard safety procedures.
- Solder wires and electronic components using the correct technique/methodology.
- Install conductor terminal connectors, i.e. ferrules, spade, ring, and fork types, with the correct crimping tool based on the connector.
- Install DC power systems used in machine control in accordance with all standard safety procedures. procedures.
- Repair DC power systems used in machine control in accordance with all standard safety procedures.
Pneumatics - Hydraulics
4
1K
- Install pneumatic or hydraulic systems and components such as valves, cylinders, air tools, etc. in accordance with all standard safety procedures.
- Troubleshoot pneumatic or hydraulic systems and components such as valves, cylinders, air tools, etc. in accordance with all standard safety procedures.
- Repair pneumatic or hydraulic systems and components such as valves, cylinders, air tools, etc. in accordance with all safety standard procedures.
- Troubleshoot high pressure (200 Bar) pneumatic circuitry and components used in the testing of product, etc. in accordance with all standard safety procedures.
PLC Programming & Troubleshooting
14
500
- Program basic statement list functions in S5/S7 language.
- Perform basic troubleshooting skills.
- Perform basic programming skills. Perform basic troubleshooting skills.
- Build basic configurations with Continental standard programming scheme.
- Evaluate errors utilizing basic troubleshooting skills.
- Install Profibus devices used in machine control in accordance with all standard safety procedures.
- Replace Profibus devices used in machine control in accordance with all standard safety procedures.
- Utilize knowledge of TCP/IP protocol to troubleshoot various TCP/IP devices.
- Ethernet/IP - Demonstrate a basic knowledge level of the communication protocol.
- UDP/IP - Demonstrate a basic knowledge level of the communication protocol.
- ADS - Demonstrate a basic knowledge level of the communication protocol.
- EtherCAT - Demonstrate a basic knowledge level of communication protocol.
- RS 232 - Demonstrate a basic knowledge / skill level of standard serial interface.
- RS 485 - Demonstrate a basic knowledge / skill level of standard serial interface.
Motor Control / Servo Control
3
200
- Install fixed speed motors in accordance with all standard safety procedures.
- Troubleshoot and repair fixed speed motors in accordance with all standard safety procedures.
- Install variable speed motors and drives in accordance with all standard safety procedures.
Image Processing / Vision Inspection
2
100
- Troubleshooting - Evaluate errors in various vision programs.
- Configuration and Programming - Create basic programs and edit configuration files.
Quality
2
320
- Troubleshoot quality issues utilizing Statistical Process Control.
- Analyze test data to identify trends in various processes.
Laser Welding / Laser Marking Systems / Barcode Scanners
3
140
- Troubleshoot basic and intermediate laser resonator problems.
- Configuration and Programming - Create and edit basic laser programs.
- Troubleshoot basic and intermediate barcode scanner problems.
Troubleshooting & Repair
1
1.2K
- Repair hardware devices utilizing various hand tools, test equipment, and measurement devices.
Machine Shop
8
300
- Read and interpret basic mechanical drawings.
- Demonstrate basic uses for various types of lathes.
- Demonstrate basic uses on various types of grinders.
- Demonstrate basic welding methods: mig, tig, and stick welding.
- Program basic CNC commands.
- Demonstrate proper methods for measuring with calipers.
- Demonstrate proper methods for measuring with micrometers.
- Demonstrate proper methods for measuring with feeler gages.
Related Instruction Content
Training Provider(s):
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SUCCESS AND STUDY SKILLS OR COLLEGE TRANSFER SUCCESS
16
EXPOSITORY WRITING/WRITING & INQUIRY
48
INTRO TO ELECTRICITY OR DC/AC ELECTRICITY
48
INTRO TO PLC
48
SOCIAL/BEHAVIOR SCIENCE ELECTIVE
48
HUMANITIES/FINE ARTS ELECTIVE
48
ELECTRONICS ENGINEERING TECHNOLOGY
820
1. MAT 121 ALGEBRA/TRIGONOMETRY 1 (48 HOURS) 2. ELC 131 Circuit Analysis I (64 HOURS) 3. ELN 152 FABRICATION TECHNIQUES (32 HOURS) 4. MAT 122 ALGEBRA/TRIGONOMETRY 11 (48 HOURS) 5. PHY 131 PHYSICS - MECHANICS (64 HOURS) 6. ELC 127 SOFTWARE FOR TECHNICIANS (32 HOURS) 7. CET 111 COMPUTER UPGRADE/REPAIRI (48 HOURS) 8. ELN 131 ANALOG ELECTRONICS 1 (64 HOURS) 9. DFT 151 CADI (48 HOURS) 10. ELN 133 DIGITAL ELECTRONICS (80 HOURS) 11. ELN 132 ANALOG ELECTRONICS 11 (64 HOURS) 12. ELC 117 MOTORS AND CONTROLS (64 HOURS) 13. ELN 232 INTRO TO MICROPROCESSORS (64 HOURS) 14. ELC 234 COMMUNICATION SYSTEMS (64 HOURS) 15. EGR 110 INTRO TO ENGINEERING TECHNOLOGY (32 HOURS)
MECHANICAL ENGINEERING TECHNOLOGY
820
1. MAT 121 ALGEBRA/TRIGONOMETRY 1 (48 HOURS) 2. PHY 131 PHYSICS - MECHANICS (64 HOURS) 3. DFT 151 CADI (48 HOURS) 4. EGR 110 INTRO TO ENGINEERING TECHNOLOGY (32 HOURS) 5. EGR 115 INTRO TO TECHNOLOGY (48 HOURS) 6. EGR 125 APPLICATION SOFTWARE FOR TECHNICIANS (32 HOURS) 7. ISC 112 INDUSTRIAL SAFETY (32 HOURS) 8. HYD 110 HYDRAULICS AND PNEUMATICS (48 HOURS) 9. MEC 111 MACHINE PROCESSES 1 (48 HOURS) 10. MEC 145 MANUFACTURING MATERIALS 1 (48 HOURS) 11. ATR 112 INTRO TO AUTOMATION (48 HOURS) 12. DFT 154 INTRO TO SOLID MODELING (48 HOURS) 13. EGR 250 STATICS/STRENGTH OF MATERIALS (80 HOURS) 14. PLA 120 INJECTION MOLDING (48 HOURS) 15. ATR 212 INDUSTRIAL ROBOTS (48 HOURS) 16. MEC 155 ENVIRONMENTAL BENIGN MANUFACTURING (48 HOURS) 17. MEC 260 FUNDAMENTALS OF MACHINE DESIGN (48 HOURS)
INDUSTRIAL SYSTEMS TECHNOLOGY
820
1. ACA 115 SUCCESS AND STUDY SKILLS (16 HOURS) 1. BPR 111 BLUEPRINT READING (32 HOURS) 2. AHR 120 HVACR MAINTENANCE (32 HOURS) 3. BPR 121 BLUEPRINT READING: MECHANICAL (32 HOURS) 4. CMT 210 PROFESSIONAL CONSTRUCTION SUPERVISION (48 HOURS) 5. MNT 110 INTRO TO MAINTENANCE PROCEDURES (32 HOURS) 6. PHY 121 APPLIED PHYSICS 1 (64 HOURS) 7. WLD 112 BASIC WELDING PROCESSES (32 HOURS) 8. ELC 213 INSTRUMENTATION (64 HOURS) 9. MNT 111 MAINTENANCE PRACTICES (48 HOURS) 10. MNT 120 INDUSTRIAL WIRING METHODS (32 HOURS) 11. MNT 240 INDUSTRIAL EQUIPMENT TROUBLESHOOTING (32 HOURS) 12. EGR 115 INTRO TO TECHNOLOGY (48 HOURS) 13. EGR 125 APPLICATION SOFTWARE FOR TECHNICIANS (32 HOURS) 14. ISC 112 INDUSTRIAL SAFETY (32 HOURS) 15. HYD 110 HYDRAULICS AND PNEUMATICS (48 HOURS) 16. MEC 111 MACHINE PROCESSES 1 (48 HOURS) 17. ATR 112 INTRO TO AUTOMATION (48 HOURS) 18. ELC 117 MOTORS AND CONTROLS (64 HOURS) 19. MAJOR COURSE ELECTIVE (32 HOURS)
ELECTRICAL SYSTEMS TECHNOLOGY
820
1. MAT 171 PRE-CALCULUS ALGEBRA (64 HOURS) 2. ELC 113 RESIDENTIAL WIRING (64 HOURS) 3. ELN 231 INDUSTRIAL CONTROLS (48 HOURS) 4. ELN 133 DIGITAL ELECTRONICS (64 HOURS) 5. ELN 229 INDUSTRIAL ELECTRONICS (64 HOURS) 6. ELN 233 MICROPROCESSOR FUNDAMENTALS (64 HOURS) 7. EGR 125 APPLICATION SOFTWARE FOR TECHNICIANS (32 HOURS) 8. ELC 115 INDUSTRIAL WIRING (64 HOURS) 9. HYD 110 HYDRAULICS AND PNEUMATICS (48 HOURS) 10. ISC 110 WORKPLACE SAFETY (16 HOURS) 11. ELC 213 INSTRUMENTATION (64 HOURS) 12. PCI 264 PROCESS CONTROL WITH PLCs (64 HOURS) 13. PHY 131 PHYSICS - MECHANICS (64 HOURS) 14. COM 231 PUBLIC SPEAKING (48 HOURS) 15. MAJOR COURSE ELECTIVE (48 HOURS)
MECHATRONICS ENGINEERING TECHNOLOGY
820
1. BPR 111 BLUEPRINT READING (32 HOURS) 2. CIS 110 INTRO TO COMPUTERS (48 HOURS) 3. MAT 121 ALGEBRA/TRIGONOMETRY 1 (48 HOURS) 4. DFT 151 CAD 1 (48 HOURS) 5. ELC 117 MOTORS AND CONTROLS (64 HOURS) 6. ELN 229 INDUSTRIAL ELECTRONICS (64 HOURS) 7. MEC 130 MECHANISMS (48 HOURS) 8. ENG 114 PROFESSIONAL RESEARCH & REPORTING (48 HOURS) 9. ATR 112 INTRO TO AUTOMATION (48 HOURS) 10. ISC 112 INDUSTRIAL SAFETY (32 HOURS) 11. MNT 110 INTRO TO MAINTENANCE PROCEDURES (32 HOURS) 12. PHY 131 PHYSICS - MECHANICS (64 HOURS) 13. ELC 213 INSTRUMENTATION (64 HOURS) 14. HYD 110 HYDRAULICS AND PNEUMATICS (48 HOURS) 15. ELC 112 DC/AC ELECTRICITY (32 HOURS) 16. MAJOR COURSE ELECTIVE (48 HOURS) 17. MAJOR COURSE ELECTIVE (48 HOURS)
ELECTRICAL ENGINEERING TECHNOLOGY
1K
1. ENG 114 PROFESSIONAL RESEARCH AND REPORTING (48 HOURS) 2. MAT 121 ALGEBRA/TRIGONOMETRY 1 (48 HOURS) 3. MAT 171 PRECALCULUS ALGEBRA (64 HOURS) 4. ELC 131 CIRCUIT ANALYSIS 1 (64 HOURS) 5. ELC 135 ELECTRICAL MACHINES (48 HOURS) 6. ELN 131 ANALOG ELECTRONICS 1 (64 HOURS) 7. ELN 133 DIGITAL ELECTRONICS (64 HOURS) 8. CIS 110 INTRO TO COMPUTERS (48 HOURS) 9. EGR 285 DESIGN PROJECT (32 HOURS) 10. ELC 136 ELECTRICAL MACHINES 11 (64 HOURS) 11. ELC 228 PLC APPLICATIONS (64 HOURS) 12. ELN 132 ANALOG ELECTRONICS 11 (64 HOURS) 13. ELN 232 INTRO TO MICROPROCESSORS (64 HOURS) 14. MAT 122 ALGEBRA/TRIGONOMETRY 11 (48 HOURS) 15. MAT 172 PRECALCULUS TRIGONOMETRY (64 HOURS) 16. MAJOR COURSE ELECTIVE (48 HOURS) 17. PHYSICS ELECTIVE COURSE (64 HOURS) 18. GENERAL ELECTIVE COURSES (64 HOURS)
OTHER COURSES THAT MAY BE REQUIRED FOR EACH PROGRAM:
1.2K
1. MEC 161 MANUFACTURING PROCESSES 1 (48 Hours) 2. MEC 180 ENGINEERING MATERIALS (48 Hours) 3. ATR 211 Robot Programming (48 Hours) 4. CSC 133 C Programming (48 Hours) 5. DDF 211 Design Process (64 Hours) 6. DFT 111 Technical Drafting I (32 Hours) 7. DFT 112 Technical Drafting Il (32 Hours) 8. DFT 152 cad 11 (48 Hours) 9. DFT 153 CAD 111 (48 Hours) 10. EGR 150 Intro to Engineering (32 Hours) 11. EGR 285 AB Design Project (16 Hours) 12. EGR 285 BB Design Project (32 Hours) 13. ELC 120 Intro to Wiring (48 Hours) 14. ELC 138 DC Circuit Analysis (64 Hours) 15. ISC 121 Environmental Health & Safety (48 Hours) 16. MAC 111 Machining Technology I (96 Hours) 17. MAC 112 Machining Technology Il (96 Hours) 18. MAC 114 Introduction to Metrology (32 Hours) 19. MAC 121 Intro to CNC (32 Hours) 20. MAC 141 Machining Applications I (64 Hours) 21. MAC 142 Machining Applications Il (64 Hours) 22. MEC 142 Physical Metallurgy (32 Hours) 23. MEC 231 Computer-Aided Manufacturing I (48 Hours) 24. MEC 151 Mechanical Manufacturing Systems (32 Hours) 25. PHY 151 College Physics I (64 Hours) 26. WBL XXX Work Based Learning (32 Hours)